Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premier, high-quality component expertly engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transport. Built with robust materials, this idler is designed to endure heavy-duty loads and harsh environments. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly enhancing its longevity while reducing maintenance costs. User-friendly and easy to install and maintain, the Conveyor Idler is an ideal choice for industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our reliable and resilient Conveyor Idler.
Our state-of-the-art polyurethane products showcase a remarkable array of properties, including exceptional wear resistance, oil resistance, and acid and alkali resistance. They also offer resilience against ozone, aging, and low temperatures, along with tear and impact resistance. With high elasticity and superior vibration absorption, these products are perfect for supporting substantial loads. These versatile products find widespread application across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, an advanced material exclusively manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from standard metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide remarkable performance benefits over traditional materials.
The tapered self-aligning roller is precisely designed to provide robust support for conveyor belts and the materials they convey, acting as a crucial element to ensure the stable functioning of conveyor systems. These rollers offer tremendous value and efficiency during operation, confirming their vital role in material handling. Their outstanding product features have established their indispensable role across various industries. Through ongoing innovation and development, they have received continuous acclaim and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are key to self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are frontrunners in the production of parallel rollers, renowned for their exceptional wear resistance and extremely low friction coefficient, ensuring minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil injection and significantly reducing the risk of sticking in challenging conditions. They offer anti-static properties and are resistant to combustion, aging, and chemical corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical characteristics, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides an extensive array of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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