Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution meticulously crafted to cater to the diverse and demanding needs of cutting-edge material handling systems, ensuring seamless and efficient operations.
Exceptional Durability
Engineered with the choicest premium-grade materials, our conveyor idler is a testament to exceptional durability. It showcases outstanding resistance to wear, corrosion, and impact, tailored to endure heavy loads and ceaseless operation. It promises longevity and robust performance even in the most challenging industrial environments like mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Crafted with precision engineering, the idler ensures perfect alignment and balance. This meticulous design reduces vibration and noise, facilitating smoother conveyor belt movement. It mitigates the risk of belt misalignment and premature wear, thereby significantly boosting the efficiency and reliability of the entire conveyor system.
Low Friction Design
Incorporating advanced bearing technology and an expertly crafted surface finish, our conveyor idler exemplifies low friction operation. This innovation minimizes power consumption and reduces heat generation, prolonging the lifespan of both the idler and the conveyor belt.
Easy Installation and Maintenance
Designed with the industrial operator in mind, our conveyor idler promises straightforward installation, facilitating quick replacement or upgrade with minimal downtime. Its modular design streamlines maintenance, granting easy access for inspection, cleaning, and lubrication, ensuring sustained operational efficiency.
Versatile Application
Adaptable to a myriad of conveyor belt widths and types, our idler can be customized to meet specific project needs. Be it a swift parcel sorting system or a robust ore transportation line, our product assures consistent and dependable performance across varied applications.
Quality Assurance and After-Sales Support
Dedicated to delivering unparalleled quality, each conveyor idler undergoes rigorous quality checks before dispatch. Our committed after-sales team is always on standby to provide technical support, spare parts, and any assistance necessary to ensure your conveyor system's uninterrupted operation.
Choose our conveyor idler and unlock enhanced productivity, decreased operating costs, and a streamlined, reliable material handling process.
Our polyurethane products boast a myriad of exceptional properties, including wear resistance, oil and chemical resistance, and exceptional durability even under extreme conditions. These traits make them indispensable in diverse sectors such as defense, mining, construction, textiles, metallurgy, and beyond.
Our innovative roller surface material, crafted from ultra-high molecular weight polyethylene pipes, offers superior wear and corrosion resistance, ensuring non-adhesion and self-lubrication. This material choice enhances performance and extends the longevity of roller surfaces and seat covers compared to traditional materials.
Our parallel rollers are engineered to deliver unparalleled excellence with ultra-low friction and exceptional wear resistance. Their outstanding self-lubricating properties eliminate the need for oil, ensuring smooth operation even in extreme conditions. These lightweight, maintenance-free rollers are antistatic and resistant to aging, ensuring longevity and reliability across a wide temperature range, meeting all conveyor belt requirements.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Using advanced automatic cutting machines, the roller pipe is precisely cut with zero deformation or chips. This ensures exceptional perpendicularity between the fracture and the pipe, as well as superior parallelism between the pipe ends.
(2) The roller pipe is meticulously processed with a specialized boring machine, allowing simultaneous boring of both ends where bearings are installed. This guarantees exceptional coaxiality, coupled with precise end face flattening and interior angle cutting in a single operation.
(3) An anti-rust coating is applied to the inner wall of the supporting roller, providing robust corrosion resistance.
2. Roller Shaft
Employs a high-precision slot flat double-end milling machine to process both ends. This ensures the perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) We utilize premier domestic and international brand roller bearings, ensuring reliability and longevity.
2) With semi-automatic, precise filling of low-temperature lithium-based lubricating grease, there's no need for further lubrication. This feature enhances cold resistance significantly.
4. Sealing
Utilizing an innovative composite sealing structure combining non-contact labyrinth and contact Lip seals, our product offers unparalleled waterproof and dustproof protection with remarkable sealing efficiency.
5. Product Assembly
The adoption of automatic pressing techniques ensures impeccable assembly accuracy for the supporting rollers.
6. Welding:
We employ state-of-the-art fully automatic mixed gas shielded welding, which ensures superior weld seam quality and high precision. The process is equipped with advanced dust removal systems, promoting a safe, efficient, and eco-friendly environment.
7. Coating:
Our dust-free, sealed, and environmentally friendly automatic coating line facilitates seamless operations including automatic loading, unloading, coating, palletizing, and packaging. Additionally, it ensures the harmless treatment of exhaust gases.
We provide a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}