Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies manufacturing prowess, crafted meticulously to offer unparalleled support and precision guidance for conveyor belts. Expertly designed to achieve peak efficiency, it facilitates effortless, uninterrupted material transport across multiple industries. Constructed using premium, resilient materials, this idler is adept at managing substantial loads and withstands challenging operational environments. Its cutting-edge design significantly reduces friction and belt wear, thereby dramatically extending belt lifespan and slashing maintenance expenses. Simple to install and upkeep, it provides adaptability for sectors like mining, construction, and manufacturing. Elevate your conveyor systems to new heights with the steadfast performance and dependability of our robust Conveyor Idler.
Our advanced polyurethane products feature an impressive suite of capabilities, such as exceptional wear, oil, and harsh chemical resistance. They also offer superb ozone resistance, combined with remarkable durability against aging and low temperatures. Boasting high tear and impact resistance, they efficiently absorb vibrations, making them ideal for supporting substantial loads. These versatile products are extensively employed across a wide array of industries, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is meticulously fabricated from ultra-high molecular weight polyethylene pipe, an elite material produced exclusively within our factory. Celebrated for its unparalleled wear and corrosion resistance, non-stick attributes, and self-lubrication, this material surpasses traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its superior mechanical and physical properties amongst engineering plastics, our roller surfaces and seat covers deliver exceptional benefits over conventional materials, establishing a new benchmark for performance.
The tapered self-aligning roller is ingeniously crafted to deliver unwavering support for conveyor belts and their loads, playing a vital role in ensuring the consistent functionality of conveyor systems. These rollers offer substantial value and efficiency, fundamentally supporting material conveyance. Their exceptional features have cemented their essential role across numerous industries. Continuously adapting and enhancing, these rollers consistently garner praise and trust from users, underscoring their excellence and indispensable nature over time.
Our company leads in manufacturing wing rollers, also known as retaining or vertical rollers. These pivotal components are attached to self-aligning brackets and are crucial to the efficacy of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are essential for preventing belt misalignment, ensuring smooth and efficient conveyor operation, thereby boosting overall productivity and reliability.
We specialize in crafting parallel rollers, celebrated for their extraordinary wear resistance and exceptionally low friction coefficient, ensuring minimal belt wear. These rollers exhibit outstanding self-lubricating properties, eliminating the requirement for oil and minimizing the risk of sticking, even in challenging conditions. They are anti-static and resistant to fire, aging, and corrosion caused by acids, alkalis, and solvents. Built to endure repeated shocks and vibrations, they effectively function across a temperature range from -40ºC to 90ºC. With superior mechanical characteristics, lightweight design, and maintenance-free operation, our rollers assure smooth performance and durability, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational demands.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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