Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of engineering excellence, meticulously crafted to provide extraordinary support and guidance for conveyor belts. This ensures a flawless flow of materials with unmatched precision. Constructed from highly durable materials, this premium idler withstands heavy-duty loads and the most extreme conditions. Its advanced engineering significantly reduces friction and belt wear, dramatically extending belt life and slashing maintenance costs. Designed for maximum user convenience, it offers straightforward installation and maintenance, making it the perfect solution for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products boast impressive features, ensuring exceptional resistance to wear, oil, and aggressive chemicals. They also provide remarkable resilience against ozone and aging, along with outstanding low-temperature flexibility. With superior tear and impact resistance, these products deliver high elasticity and excellent vibration dampening, making them perfect for heavy loads. Their versatility makes them indispensable across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features ultra-high molecular weight polyethylene pipe, a remarkable material uniquely produced by our factory. This extraordinary material excels in exceptional wear and corrosion resistance, non-adhesiveness, and self-lubrication, setting a new standard above ordinary metal rollers. Utilizing UHMW-PE— renowned for its superior mechanical and physical properties among engineering plastics—ensures that the roller surface and seat cover offer performance benefits that surpass traditional materials.
The tapered self-aligning roller is expertly crafted to deliver robust support for conveyor belts and their loads, serving as a vital component in ensuring the reliability of conveyor systems. These rollers provide significant functionality and efficiency, affirming their essential role in material transport. Their impressive features have solidified their importance across a multitude of industries. Over time, they have evolved and thrived, continuously garnering high praise from users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, integrated with self-aligning brackets, are vital to the success of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and optimum performance.
We specialize in crafting parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating properties, negating the need for oiling and reducing adhesion risks in harsh environments. They offer anti-static capabilities and resistance to burning, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation promise smooth functionality and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products tailored to meet your every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.