Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an elite, premium-grade component meticulously designed to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transport throughout its operation. Engineered from robust materials to endure heavy loads and challenging environments, this idler exemplifies durability. Its precision construction minimizes friction and reduces wear on conveyor belts, significantly extending their lifespan and lowering maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler is an exemplary choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast a remarkable array of properties, including exceptional wear resistance, oil resistance, and acid and alkali resistance. They also offer resistance to ozone, aging, and low temperatures, complemented by tear and impact resistance. With high elasticity and superb vibration absorption, they are perfect for supporting substantial loads. These versatile products find widespread application across multiple industries, encompassing national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface, crafted from ultra-high molecular weight polyethylene pipe, is a high-performance material uniquely manufactured by our factory. It stands out in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer exceptional performance benefits over traditional materials.
The tapered self-aligning roller is expertly crafted to provide robust support for conveyor belts and the materials they transport, serving as an indispensable component for ensuring stable conveyor system operation. These rollers deliver immense value and efficiency during use, solidifying their crucial role in material transportation. Their outstanding product characteristics have secured their essential status across various fields and industries. Through relentless innovation and development, they have consistently earned accolades and admiration from users.
Our company leads the field in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components, connected to self-aligning brackets, are fundamental to self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in the production of parallel rollers, characterized by their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical characteristics, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.