Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a testament to engineering excellence, meticulously crafted to deliver unmatched support and precision for conveyor belts, ensuring seamless material transport. Built with unparalleled strength and longevity, this premier idler handles heavy-duty loads and excels in the harshest environments. Its expert engineering diminishes friction and wear on conveyor belts, dramatically extending their lifespan and curbing maintenance costs. User-friendly in design, it allows for effortless installation and upkeep, making it the quintessential choice for industries such as mining, construction, and manufacturing. Enhance the productivity of your conveyor systems with our trustworthy and long-lasting Conveyor Idler.
Our advanced polyurethane products embody extraordinary features, offering exceptional resistance to wear, oil, acids, and alkalis. They also provide ozone and aging resistance, remarkable resilience in low temperatures, and outstanding tear and impact resistance. With superior elasticity and excellent vibration absorption, they are perfect for supporting heavy loads. These versatile products are extensively used across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-caliber material uniquely produced by our factory. This extraordinary material excels with unparalleled wear and corrosion resistance, non-adhesive properties, and self-lubrication, setting it apart from standard metal rollers. Employing UHMW-PE, revered for its superior mechanical and physical traits among engineering plastics, ensures that the roller surface and seat cover provide unparalleled performance benefits over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and transported materials, serving as an essential element to guarantee the dependability of conveyor systems. These rollers offer remarkable functionality and efficiency, affirming their indispensable role in material transport. Their exceptional features have solidified their necessity across diverse industries. Over time, they have evolved and thrived, consistently receiving accolades from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, connected to self-aligning brackets, are vital in self-aligning roller systems. Positioned strategically on either side of the conveyor belt, wing rollers play a key role in preventing belt misalignment, ensuring operational stability and peak performance.
We excel in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature impressive self-lubricating properties, negating the need for oiling and minimizing sticking risks in challenging environments. They offer anti-static properties and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation assure smooth performance and extended service life. Our factory also provides a comprehensive range of products related to conveyor belts to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.