Product Name: Conveyor Idler
Category: Conveyor Idler
Step into a realm of engineering brilliance with our Conveyor Idler, a pinnacle of superior craftsmanship and innovation. This masterfully designed component not only elevates but also guides conveyor belts with unparalleled precision, ensuring an uninterrupted and seamless material flow. Meticulously crafted from the most resilient and durable materials, this high-performance idler is engineered to withstand heavy-duty payloads, enduring even the toughest environments with ease. Its precision design minimizes friction and wear, significantly extending the lifespan of your conveyor belt while slashing maintenance costs. With user convenience at its core, the Conveyor Idler is designed for easy installation and maintenance, making it an invaluable asset across industries such as mining, construction, and manufacturing. Enhance your conveyor system's reliability and efficiency with this robust and enduring Conveyor Idler and experience a remarkable boost in productivity and performance.
Our cutting-edge polyurethane products stand as shining examples of modern engineering prowess, showcasing a remarkable suite of exceptional attributes including outstanding wear and oil resistance, and formidable resilience against acids and alkalis. These products further excel with excellent ozone resistance, age resistance, and incredible durability even in low temperatures. Their superior tear resistance and exceptional impact absorption, combined with outstanding elasticity and vibration damping capabilities, make them ideal for high-load applications. These versatile products are extensively utilized across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, making them indispensable staples in a multitude of sectors.
Introducing a revolutionary roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation straight from our factory. This pioneering material outperforms traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating attributes. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superiority among engineering plastics, both the roller surface and seat cover deliver outstanding performance and durability. This innovative design sets a new benchmark in performance, far exceeding conventional materials and elevating the standards for industrial rollers.
Unveil the engineering marvel that is the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This crucial component ensures stable and efficient conveyor system operations, delivering extraordinary value and performance. Garnering acclaim across numerous fields and industries, these rollers are indispensable in material transportation. As they continue to evolve, they are met with widespread praise and admiration, establishing their status as essential components in modern industrial applications, offering superior performance and reliability.
Our company leads the industry as a trailblazer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are vital to the stability of self-aligning roller systems, expertly integrated with self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and maximizing efficiency in conveyor systems. With their innovative design and superior engineering, they are crafted to enhance productivity and reliability, becoming indispensable in optimizing conveyor operations.
Excel in the art of manufacturing parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which dramatically reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking, even under harsh conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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