Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously engineered marvel, crafted to seamlessly support and guide conveyor belts. It ensures smooth, efficient material transportation while being robust enough to withstand heavy loads and challenging environments. This precision-crafted component minimizes friction and wear, significantly extending belt lifespan, and slashing maintenance costs. Its user-friendly, easy-to-install-and-maintain nature makes it the ideal choice for industries such as mining, construction, and manufacturing, offering reliability and longevity to enhance conveyor system efficiency.
Our cutting-edge polyurethane products are celebrated for their remarkable properties, such as exceptional wear, oil, acid, and alkali resistance. They also provide ozone, aging resistance, and low-temperature resilience, combined with tear and impact resistance. With high elasticity and strong vibration absorption, these products are perfect for supporting large loads. They are indispensable across various industries, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agriculture, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This remarkable material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, setting a new standard beyond conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties, we ensure that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide unwavering support for conveyor belts and the materials they transport, standing as a vital element ensuring stable conveyor system operation. These rollers showcase immense value and efficacy, proving indispensable in material transportation. Their distinguished characteristics cement their role across various industries, earning continuous praise and admiration through their evolution and thriving performance.
Our company proudly leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These essential components, connected to self-aligning brackets, are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are pivotal to preventing belt misalignment, ensuring operational stability and enhancing efficiency.
We excel in manufacturing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, negating the need for oil injection and minimizing sticking risks under harsh conditions. Featuring anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, they endure repeated shocks and vibrations. Functioning effectively within -40ºC-90ºC, these rollers offer superior mechanical properties, a lightweight design, easy installation, and maintenance-free operation, guaranteeing smooth performance and an extended service life. Our factory also provides a comprehensive suite of conveyor belt-related products tailored to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}