Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of engineering excellence with our premium Conveyor Idler. Crafted to perfection, this high-quality component is designed to flawlessly guide and support conveyor belts, ensuring seamless and efficient material transit. Constructed from durable materials, our idler is built to withstand the rigors of heavy loads and demanding environments. Its precision-engineered design minimizes friction and wear on your conveyor belt, dramatically extending its service life while keeping maintenance costs at bay. User-friendly and easy to install, this idler is the ideal choice for diverse industries such as mining, construction, and manufacturing. Elevate the performance and longevity of your conveyor systems with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable spectrum of attributes, including outstanding wear and oil resistance and resilience to acids and alkalis. They are also resistant to ozone, aging, and low temperatures, showcasing tear and impact resistance. Their superior elasticity and strong vibration absorption make them ideal for supporting large loads. These versatile products find extensive applications across a variety of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, demonstrating their unmatched utility and excellence.
The roller surface is ingeniously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. This exceptional material stands out for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating qualities, offering distinct advantages over traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver exceptional performance, setting a new standard in roller technology.
Our tapered self-aligning roller is masterfully engineered to deliver robust support for conveyor belts and their loads, serving as a vital component to ensure the stable operation of conveyor systems. These rollers offer immense value and efficacy, playing a critical role in material transportation. Their outstanding product characteristics have cemented their indispensable status across various industries. Over the years, they have evolved and thrived, consistently garnering praise and admiration from users for their reliability and performance.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components, connected to self-aligning brackets, are essential in preventing belt misalignment within self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers ensure operational stability and efficiency, making them an integral part of any effective conveyor system.
We excel in manufacturing parallel rollers, distinguished by their remarkable wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast superior self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking even under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and chemical corrosion. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively across a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and maintenance-free operation ensure smooth and prolonged service life. Our factory also offers a comprehensive suite of conveyor belt-related products tailored to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.