Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our premium Conveyor Idler, a high-quality marvel designed with precision to flawlessly support and guide conveyor belts. This essential component ensures smooth, efficient material transportation through its robust, durable construction. Expertly engineered to withstand heavy loads and challenging conditions, it minimizes friction and wear on conveyor belts, significantly extending their lifespan while bringing down maintenance costs. Simple to install and maintain, our Conveyor Idler is the ideal choice for industries like mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with this reliable, long-lasting solution.
Our groundbreaking polyurethane products offer an exceptional range of properties, including outstanding resistance to wear, oil, and acids and alkalis. They also boast impressive ozone and aging resistance, with resilience to low temperatures, tears, and impacts. High elasticity and superior vibration absorption enable them to support large loads effectively. Widely applied across numerous sectors, these versatile products are key in national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a cutting-edge material developed in-house by our factory. Known for its superior wear and corrosion resistance, along with non-adhesion and self-lubrication, this material surpasses conventional metal rollers. Utilizing UHMW-PE, celebrated for its outstanding mechanical and physical properties, ensures both roller surface and seat cover deliver unmatched performance advantages over traditional materials.
Our tapered self-aligning roller is expertly crafted to provide steadfast support for conveyor belts and the materials they transport, serving as a vital component for stable conveyor system operation. These rollers deliver significant value during use, playing a pivotal role in material transportation. Their exceptional product characteristics have solidified their essential status across numerous fields and industries. Over time, they have continuously evolved, earning praise and admiration from users.
As a frontrunner in specialized wing roller production, our company excels in crafting these key components, also known as retaining or vertical rollers. Integral to self-aligning roller systems, wing rollers connect seamlessly to self-aligning brackets. Strategically placed on both sides of conveyor belts, these rollers are crucial for preventing belt misalignment, ensuring operational stability and efficiency.
We are leaders in producing parallel rollers, celebrated for their outstanding wear resistance and ultra-low friction coefficients, ensuring minimal belt wear. These rollers come with excellent self-lubricating properties, eliminating the need for oil injection and reducing sticking risks even in harsh conditions. They boast anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, they function effectively within -40ºC-90ºC. With superior mechanical properties, lightweight design, effortless installation, and maintenance-free operation, they ensure seamless performance and extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products tailored to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.