Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an innovative, top-tier solution crafted to address the diverse and challenging demands of today's sophisticated material handling systems with precision and efficiency.
Exceptional Durability
Expertly built from premium-grade materials, our conveyor idler displays unbeatable resistance to wear, corrosion, and impact. It's meticulously engineered to endure heavy loads and continuous, rigorous operations, guaranteeing an extended service life even in the most unforgiving industrial surroundings such as mines, bustling ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is crafted with meticulous precision to ensure impeccable alignment and balance. This precision greatly diminishes vibration and noise during operation, resulting in smoother conveyor belt movement. It significantly lowers the chances of belt misalignment and premature wear, thereby enhancing the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler boasts incredibly low friction. This not only slashes the power consumption required to drive the conveyor but also diminishes heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial operations, our conveyor idler is designed for effortless installation, enabling swift and stress-free replacement or enhancement of existing idlers. Its modular design streamlines maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is perfectly suited for a broad spectrum of conveyor belt widths and types, and can be tailored to meet specific project requirements. Whether it's for a high-speed parcel sorting system, a heavy-duty ore transport line, or a general factory conveyor, our product ensures consistent and trustworthy performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to delivering superior quality. Every conveyor idler is subjected to stringent quality control processes before it departs the factory. Additionally, our dedicated after-sales team stands ready to provide technical support, supply spare parts, and offer any additional assistance required to maintain the seamless operation of your conveyor system.
Opt for our conveyor idler and witness the transformation in productivity, a notable reduction in operating costs, and a significantly more dependable material handling process.
Our polyurethane products are characterized by a wide array of outstanding properties such as wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and substantial load support capacity. These diverse attributes render them indispensable across a multitude of sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is meticulously crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses traditional counterparts in terms of wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical characteristics among engineering plastics, we significantly enhance the roller surface and seat cover. Compared to conventional materials, our choice offers remarkable performance and longevity benefits.
Our parallel rollers are precision-engineered for excellence, delivering unparalleled wear resistance and exceptionally low friction coefficient, ensuring the preservation of belt integrity. With outstanding self-lubricating properties, they function without the need for oil injection and remain free from jamming even under the most severe conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They are designed to withstand repeated shocks and vibrations while operating within temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and virtually maintenance-free, our parallel rollers assure smooth operation and durability, fulfilling all conveyor belt requirements with utmost efficiency within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Experience unparalleled precision with our roller pipes, expertly crafted using an advanced automatic cutting machine that ensures a flawless cut. The pipe body remains unmarred by deformation or chips, while achieving exceptional perpendicularity and parallelism that sets a high standard for quality.
(2) Our roller pipes undergo a meticulous process using a specialized boring machine. This machine simultaneously bores both ends where bearings are fitted, guaranteeing superior coaxiality. The process seamlessly integrates end face flattening and interior angle cutting, delivering impeccable consistency.
(3) Our anti-rust painting technique on the inner walls of the supporting roller offers robust corrosion resistance, safeguarding the integrity and longevity of each component.
2. Roller Shaft
Our slot flat double end milling machine is engineered to process the slot flats at both ends with precision and symmetry, ensuring optimal alignment and performance of the roller shaft.
3. Bearing:
1) We utilize top-tier roller bearings from premier domestic and international brands, ensuring unparalleled reliability and performance.
2) The precision of our semi-automatic quantitative filling of low-temperature lithium-based lubricating grease eliminates future refilling needs. This ensures superior cold resistance, enhancing efficiency and durability.
4. Sealing
Our sealing innovation features a composite structure combining non-contact labyrinth and contact Lip seals. This cutting-edge design offers outstanding waterproof and dustproof protection, delivering profound sealing capabilities.
5. Product Assembly
Our assembly process employs precise automatic pressing technology, ensuring the highest level of assembly accuracy for the supporting rollers, which translates to superior product integrity.
6. Welding:
We utilize fully automated mixed gas shielded welding, producing superior seam quality with unmatched accuracy. Our system is equipped with state-of-the-art dust removal devices, promoting a safe, efficient, and eco-friendly working environment.
7. Coating:
Our cutting-edge, dust-free, and environmentally friendly automatic coating line flawlessly handles processes from loading and unloading to coating, palletizing, and packaging. Additionally, it ensures the harmless treatment of exhaust gases, setting a benchmark in sustainability.
We offer a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted to meet the highest standards of quality and reliability.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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