Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes the zenith of manufacturing prowess, meticulously crafted to offer unparalleled support and guidance for conveyor belts. Engineered for optimal efficiency, it facilitates smooth, uninterrupted material transport across a wide spectrum of industries. Constructed from premium-grade, resilient materials, this idler is adept at managing heavy loads and withstanding rigorous operational environments. Its cutting-edge design reduces friction and belt wear significantly, thereby extending belt longevity and substantially lowering maintenance costs. With easy installation and upkeep, it provides remarkable adaptability for industries such as mining, construction, and manufacturing. Elevate your conveyor systems to new heights of performance and reliability with our durable Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for an impressive suite of features, including exceptional resistance to wear, oil, and aggressive chemicals. These products also stand out with superb ozone resistance and superior resilience against aging and low-temperature conditions. With remarkable tear and impact resistance, they effectively absorb vibrations, making them ideal for substantial load-bearing applications. These versatile products are extensively employed across a multitude of industries, from national defense and mining to construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a top-tier material exclusively produced in our facility. Celebrated for its exceptional wear and corrosion resistance, non-stick characteristics, and self-lubricating properties, this material surpasses traditional metal rollers. By integrating ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, our roller surfaces and seat covers offer outstanding benefits over conventional materials, redefining performance standards.
The tapered self-aligning roller is ingeniously designed to provide unwavering support for conveyor belts and their loads, serving as a cornerstone for reliable conveyor system performance. These rollers deliver immense value and efficiency, playing a pivotal role in material transport. Their exceptional features have cemented their indispensable status across numerous industries. Through continuous evolution and enhancement, these rollers consistently earn acclaim and trust from users, validating their excellence and essential role over time.
Our company leads the way in producing wing rollers, also referred to as retaining or vertical rollers. These vital components connect to self-aligning brackets and are crucial to the effective operation of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring smooth and efficient conveyor operation, thereby boosting overall productivity and reliability.
We specialize in the production of parallel rollers, acclaimed for their extraordinary wear resistance and remarkably low friction coefficient, which ensures minimal belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and minimizing the risk of sticking even in challenging environments. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Engineered to withstand repeated shocks and vibrations, they operate effectively across temperatures ranging from -40ºC to 90ºC. With exceptional mechanical qualities, lightweight construction, and maintenance-free operation, our rollers ensure smooth performance and longevity, while our factory provides a comprehensive range of conveyor belt-related products to meet all your operational requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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