Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an extraordinary innovation, meticulously crafted to address the diverse and stringent demands of contemporary material handling systems.
Exceptional Durability
Engineered with top-tier materials, our conveyor idler demonstrates remarkable endurance against wear, corrosion, and impact. Built to bear heavy loads and operate continuously, it promises an extensive service life even in the most challenging industrial settings such as mines, ports, and large manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for impeccable alignment and balance, the idler significantly curtails vibration and noise during operation, ensuring seamless conveyor belt movement. This precision reduces the likelihood of belt misalignment and premature wear, boosting the conveyor system's overall efficiency and dependability.
Low Friction Design
Equipped with state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler achieves extraordinarily low friction. This design minimizes power consumption, reduces heat generation, and extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the imperative of minimizing downtime in industrial settings, our conveyor idler is crafted for easy installation, facilitating swift and seamless replacement or upgrading of existing idlers. Its modular design simplifies maintenance, granting effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Tailored for a wide spectrum of conveyor belt widths and types, our idler can be customized to meet specific project needs. Whether for high-speed parcel sorting, heavy-duty ore transportation, or general factory conveyance, it consistently delivers dependable performance.
Quality Assurance and After-Sales Support
Our commitment to quality is unwavering. Each conveyor idler undergoes rigorous quality checks before dispatch. Furthermore, our dedicated after-sales team stands ready to provide technical assistance, spare parts, and comprehensive support to ensure the smooth operation of your conveyor system.
Opt for our conveyor idler to experience amplified productivity, diminished operational expenses, and a more reliable material handling process.
Our polyurethane products possess a range of exceptional qualities, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also endure low temperatures, resist tears and impact, boast high elasticity, absorb vibrations effectively, and support substantial loads. These versatile features make them essential across myriad sectors, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgical, agricultural machinery, and sports equipment.
Our innovative roller surface is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This superior material surpasses traditional counterparts in wear and corrosion resistance, non-adhesion, and self-lubrication. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), we enhance the roller surface and seat cover, offering unparalleled performance and durability over conventional materials.
Our parallel rollers are designed for excellence, offering unmatched wear resistance and an ultra-low friction coefficient, safeguarding belt integrity. With outstanding self-lubricating properties, they require no oil injection and remain unjammed under extreme conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations, operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt requirements within our extensive product suite.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipe is meticulously crafted utilizing an advanced automatic cutting machine. This ensures pristine cuts free of deformation or chips, while maintaining superior perpendicularity between the fracture and the pipe, as well as exceptional parallelism between both ends.
(2) The roller pipe is precision-engineered using a specialized boring machine, allowing simultaneous boring of both ends for optimal bearing installations with unparalleled coaxiality. This process also seamlessly achieves end face flattening and interior angle cutting in a single operation.
(3) We apply a robust anti-rust paint to the inner wall of the supporting roller, guaranteeing outstanding corrosion resistance for extended durability.
2. Roller Shaft
Employing a state-of-the-art slot flat double end milling machine, we precisely synchronize the processing of slot flats at both ends, ensuring perfect symmetry in the roller shaft.
3. Bearing:
1) We utilize top-tier roller bearings sourced from premier domestic and international brands, ensuring reliability and performance.
2) The process involves a semi-automatic quantitative filling with low-temperature lithium-based lubricating grease, eliminating the necessity for future fillings while offering excellent cold resistance.
4. Sealing
Our innovative composite sealing structure combines a non-contact labyrinth with a contact Lip, delivering impressive waterproof and dustproof capabilities alongside a superior sealing effect.
5. Product Assembly
Through the adoption of automatic pressing techniques, we ensure the supporting rollers are assembled with impeccable accuracy and precision.
6. Welding:
We utilize cutting-edge fully automatic mixed gas shielded welding, which guarantees high-quality welding seams and exceptional accuracy. The inclusion of dust removal devices enhances safety, efficiency, and environmental sustainability.
7. Coating:
Our process employs a dust-free, sealed, and eco-friendly automatic coating line that facilitates automatic loading, unloading, coating, palletizing, packaging, and the eco-conscious treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to cater to all your needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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