Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously designed and precision-engineered to seamlessly support and guide conveyor belts, ensuring uninterrupted, smooth, and highly efficient material transportation. Expertly crafted using only the most durable materials, this idler stands robustly against heavy loads and challenging working environments. Its precision-crafted design significantly minimizes friction and wear on the conveyor belt, thus drastically extending its lifespan and slashing maintenance costs. User-friendly and easy to install, this Conveyor Idler presents an ideal solution for a wide range of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our exceptionally reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products are the epitome of advanced engineering, boasting an impressive array of properties. They include exceptional wear resistance, oil resistance, acid and alkali resistance, along with ozone resistance, aging resistance, and remarkable low temperature resilience. These products also provide superior tear resistance and impact resistance, coupled with high elasticity and strong vibration absorption, making them perfect for offering substantial load support capacity. Their versatility makes them indispensable across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are crafted with ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our cutting-edge facility. This material is unparalleled in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover exceed traditional materials in terms of performance advantages.
The tapered self-aligning roller is expertly designed to deliver unparalleled robust support for conveyor belts and the materials they transport, acting as a vital component to ensure the stable and smooth operation of conveyor systems. These rollers exhibit tremendous value and efficacy, playing a pivotal role in material transportation. Their exceptional product characteristics have secured their essential status across various fields and industries. Over time, they have continually evolved and thrived, earning unwavering praise and admiration from users.
Our company stands as a leader in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These essential components are intricately connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thus ensuring operational stability and heightened efficiency.
We excel in the production of parallel rollers, masterfully characterized by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, completely eliminating the necessity for oil injection and reducing the risk of sticking under severe conditions. They offer anti-static properties, and are resistant to combustion, as well as aging and corrosion from acids, alkalis, and organic solvents. Their resilience to endure repeated shocks and vibrations ensures effective operation within a temperature range of -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, these rollers ensure smooth performance and extended service life. Our factory also offers a comprehensive range of high-quality conveyor belt-related products to meet all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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