Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a pinnacle solution, expertly crafted to address the multifaceted and rigorous demands of today's innovative material handling systems.
Exceptional Durability
Meticulously constructed with top-tier materials, our conveyor idler excels in resisting wear, corrosion, and impact. It is purpose-engineered to endure heavy-duty loads and continuous operations, promising an extended lifespan in the most challenging industrial settings such as mining sites, shipping ports, and large-scale production facilities.
Precision Engineering for Optimal Performance
Expertly machined for impeccable alignment and balance, the idler significantly cuts down on vibration and noise throughout its operation. This translates to smoother conveyor belt motion and minimizes the hazards of belt misalignment and early wear, thereby boosting the conveyor system's overall efficiency and dependability.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler boasts extremely low friction. This innovation not only slashes the energy consumption needed to power the conveyor but also reduces heat generation, which further extends the lifespan of both the idler and the conveyor belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial settings, our conveyor idler is designed for effortless installation, facilitating swift and uncomplicated replacement or enhancement of existing systems. Its modular design streamlines maintenance, granting easy access to inner components for inspection, cleaning, and lubrication.
Versatile Application
Engineered for compatibility with a vast array of conveyor belt widths and formats, our idler can be tailored to meet specific project demands. Be it a high-velocity parcel sorting setup, a robust ore transport line, or a general factory conveyor system, our product consistently delivers dependable and outstanding performance.
Quality Assurance and After-Sales Support
Our commitment to excellence is unwavering. Every conveyor idler is subjected to rigorous quality checks before dispatch. Our dedicated after-sales team is always prepared to provide technical support, supply spare parts, and offer any assistance needed to guarantee the flawless operation of your conveyor system.
Opt for our conveyor idler and witness an elevation in productivity, a reduction in operating expenses, and a more reliable material handling experience.
Our polyurethane offerings showcase an impressive range of properties including wear resistance, oil and chemical resistance, and resilience to aging and extreme temperatures. With excellent tear resistance, elasticity, and load-bearing capacity, they are vital components in industries such as defense, mining, construction, chemicals, textiles, woodworking, printing, metallurgy, agriculture, and sports equipment.
The ingenuity of our roller surface material lies in its fabrication from ultra-high molecular weight polyethylene pipes, expertly extruded onsite. This material outperforms traditional alternatives in wear and corrosion resistance, non-stick properties, and self-lubrication. By adopting ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its top-tier mechanical and physical properties among engineering plastics, we significantly enhance the roller surface and seat cover. It offers exceptional performance and durability compared to conventional materials.
Our parallel rollers are crafted to perfection, offering unmatched wear resistance and an exceptionally low friction coefficient to safeguard belt integrity. With superb self-lubrication, they operate without oil injection and resist jamming in harsh conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and solvents. They endure repeated shocks and vibrations, functioning seamlessly in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt necessities in our extensive range.
APPLICATION INDUSTRIES:
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are crafted using an advanced automatic cutting machine, ensuring precision with no deformation or chipping. The cut maintains exceptional perpendicularity to the pipe body, and the parallelism at both ends is remarkably high, setting a new standard for quality.
(2) We employ a specialized boring machine on our roller pipes, which simultaneously bores both ends to accommodate the bearings, achieving excellent coaxial alignment. This process also accomplishes the end face flattening and interior angle cutting in a single, seamless operation.
(3) An anti-rust coating is meticulously applied to the inner wall of the supporting roller, providing outstanding corrosion resistance, thus extending the product's lifespan.
2. Roller Shaft
Utilizing a slot flat double end milling machine, we ensure that the slot flats on both ends of the roller shaft are processed simultaneously to achieve perfect symmetry, enhancing the shaft's functional integrity.
3. Bearing:
1) We incorporate both domestic and internationally renowned first-class brand roller bearings, ensuring reliability and durability.
2) Our semi-automatic system precisely fills the bearings with low-temperature lithium-based lubricating grease, which requires no additional filling and offers superb cold resistance, optimizing performance in varied environments.
4. Sealing
Our sealing technology integrates a sophisticated composite structure combining non-contact labyrinth and contact lip seals, delivering superior waterproof and dustproof performance with exceptional sealing efficiency.
5. Product Assembly
Automated pressing technology is employed to ensure the supporting rollers are assembled with impeccable precision, enhancing overall product accuracy and reliability.
6. Welding:
Our welding process utilizes state-of-the-art fully automatic mixed gas shielded welding. This technique ensures high-quality seams with exceptional welding precision, supported by dust removal systems for a safe, efficient, and eco-friendly environment.
7. Coating:
We utilize a cutting-edge dust-free sealed automatic coating line that manages the entire process from loading and unloading to coating, palletizing, and packaging. It also ensures the environmentally safe treatment of exhaust gases, promoting a greener production approach.
Hebei Guobo Machinery Manufacturing Co., Ltd offers an extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, providing versatile solutions tailored to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.