Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands out as a premier solution meticulously crafted to satisfy the multifaceted demands of today's advanced material handling systems.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler demonstrates unparalleled resistance to wear, corrosion, and impact. It is meticulously designed to endure heavy-duty loads and continuous operation, ensuring an exceptionally long service life, even in the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined with precision to ensure perfect alignment and balance, significantly reducing vibration and noise during operation. This precision engineering translates to smoother conveyor belt movement, minimizing the risk of misalignment and premature wear, thereby elevating the efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously crafted surface finish, our conveyor idler offers exceptionally low friction. This feature not only reduces the energy consumption required to drive the conveyor but also diminishes heat generation, enhancing the longevity of both the idler and belt.
Easy Installation and Maintenance
Recognizing the critical nature of minimizing operational downtime, our conveyor idler is designed for straightforward installation, allowing for quick, seamless replacement or enhancement of existing idlers. Its modular design further simplifies maintenance by providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a myriad of conveyor belt widths and types, our idler can be customized to meet specific project needs. Whether integrated into a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product promises consistent and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to uncompromising quality, each conveyor idler undergoes stringent quality control checks prior to dispatch. Our committed after-sales team is perpetually available to provide technical support, spare parts, and any assistance necessary to ensure the uninterrupted functionality of your conveyor system.
Choose our conveyor idler to unlock enhanced productivity, lower operational costs, and a more reliable material handling journey.
Our polyurethane products possess a spectrum of remarkable properties, including outstanding resistance to wear, oil, acids, alkalis, ozone, and aging. They also offer low temperature resistance, tear resistance, impact resistance, high elasticity, superior vibration absorption, and significant load-bearing capacity. These versatile features make them indispensable across various industries, from national defense to mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural, and even sports equipment sectors.
Our innovative roller surface material is engineered from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material eclipses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to conventional materials, our choice offers unrivaled performance and durability benefits.
Our parallel rollers are crafted for superior performance, offering unmatched wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With excellent self-lubricating properties, they operate without oil injection and remain jam-free even under extreme conditions. These rollers are antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations while functioning in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements across our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Dive into the intricate journey of our manufacturing process, where precision meets excellence.
1. Roller Body:
(1) Our roller pipe is crafted with an advanced automatic cutting machine, ensuring flawless precision with no deformation or chips. The cut edges maintain high perpendicularity and parallelism for ultimate precision.
(2) Our specialized boring machine expertly bores both ends of the roller pipe for bearing installation with unmatched coaxiality, completing end-face flattening and interior angle cutting seamlessly in one efficient step.
(3) We apply an anti-rust coating to the inner wall of the supporting roller, enhancing its corrosion resistance remarkably.
2. Roller Shaft
Utilizing a slot flat double-end milling machine, we ensure symmetrical slot flat processing at both ends of the roller shaft, guaranteeing perfect balance.
3. Bearing:
1) Featuring top-tier domestic and international brand roller bearings, ensuring longevity and performance.
2) Our semi-automatic, precise filling of low-temperature lithium-based lubricating grease negates future refills, offering excellent cold resistance.
4. Sealing
Our sealing marvel uses a composite structure combining non-contact labyrinth and contact lip seals, delivering exceptional waterproofing and dustproofing capabilities.
5. Product Assembly
We leverage automatic pressing technology to assure superior assembly precision in our supporting rollers.
6. Welding:
Our fully automatic mixed gas shielded welding delivers impeccable seam quality and precision. Equipped with cutting-edge dust removal devices, it's a safe, efficient, and environmentally conscious operation.
7. Coating:
Our state-of-the-art dust-free, sealed, eco-friendly automatic coating line handles everything from loading and unloading, coating, palletizing, to packaging, ensuring an environmentally responsible process with safe exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, designed to meet diverse needs with top-notch quality.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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