Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler offers unmatched resistance to wear, corrosion, and impact. It is engineered to support heavy loads and withstand continuous operation, ensuring a long service life even in the harshest industrial environments such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is precisely machined for perfect alignment and balance. This engineering excellence significantly reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It also minimizes the risk of belt misalignment and premature wear, thereby boosting the overall efficiency and reliability of the conveyor system.
Low Friction Design
Featuring advanced bearing technology and a meticulously designed surface finish, our conveyor idler offers exceptionally low friction. This not only lowers the power consumption required to drive the conveyor but also reduces heat generation, further enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
Understanding the importance of minimizing downtime, our conveyor idler is engineered for straightforward installation, enabling quick and hassle-free replacement or upgrade of existing idlers. Its modular design simplifies maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a wide range of conveyor belt widths and types, our idler can be customized to meet specific project requirements. Whether utilized in a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product consistently delivers dependable and high-performance results.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to top-tier quality. Each conveyor idler undergoes rigorous quality control procedures before leaving the factory. Furthermore, our dedicated after-sales team stands ready to provide technical assistance, spare parts, and any other support required to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler and experience heightened productivity, reduced operating costs, and a more reliable material handling process.
Our polyurethane products showcase a wealth of exceptional properties such as wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. Moreover, they offer low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These versatile qualities make them essential across diverse sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers significant advantages in performance and longevity.
Our parallel rollers are engineered to excel, providing unmatched wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and are free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers assure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is meticulously prepared using an advanced automatic cutting machine, ensuring precise and chip-free cuts. This guarantees exceptional perpendicularity between the fracture and the pipe itself, alongside superior parallelism between the two ends, exemplifying our commitment to precision.
(2) Our roller pipes undergo processing with a specialized boring machine that expertly bores both ends where the bearings rest. This method ensures impeccable coaxiality and seamlessly accomplishes end face flattening and interior angle cutting in a singular, efficient process.
(3) The inner walls of the supporting roller receive anti-rust painting, providing robust corrosion resistance to prolong the longevity and reliability of the product.
2. Roller Shaft
Employing a slot flat double end milling machine, the processing of the slot flats at both ends is done simultaneously, achieving symmetrical execution and preserving the balance and functionality of the roller shaft.
3. Bearing:
1) We utilize premier roller bearings from world-renowned domestic and foreign brands, ensuring the highest quality and performance.
2) Our semi-automatic process involves precise quantitative filling of low-temperature, lithium-based lubricating grease. This technique negates the need for future refills and maintains excellent cold resistance properties.
4. Sealing
The sealing employs a sophisticated composite structure combining non-contact labyrinth and contact Lip mechanisms. This design is both waterproof and dustproof, delivering an outstanding sealing effect that enhances product durability and protection.
5. Product Assembly
Through the adoption of automatic pressing techniques, we ensure that the overall assembly accuracy of the supporting rollers meets the highest standards, fostering reliability and performance.
6. Welding:
Our welding process is fully automated, utilizing mixed gas shielded welding to achieve superior seam quality and precision. Equipped with efficient dust removal devices, this process is not only safe and effective but also environmentally conscious and health-friendly.
7. Coating:
The coating process is executed on a dust-free, sealed, and eco-friendly automatic line. This sophisticated system facilitates automatic loading, unloading, coating, palletizing, and packaging, while ensuring the safe and harmless treatment of exhaust gases.
Our comprehensive range includes an array of rollers, idlers, pulleys, rubber belts, and belt conveyors, each designed with precision and excellence to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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