Advanced Impact Roller Designed for 400t/H Conveyor System Efficiency

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Elevate your operational standards with our impeccably engineered Conveyor Idler, a shining beacon of advanced craftsmanship. Masterfully constructed to strengthen and effortlessly navigate conveyor belts, this idler ensures an uninterrupted flow of material, dramatically boosting your system's efficiency. Crafted from premium, robust materials, it adeptly manages high loads and withstands the most demanding conditions. Its precision design significantly minimizes friction and wear, enhancing your conveyor belt's longevity and drastically cutting down maintenance costs. Inherently easy to handle, the Conveyor Idler is straightforward to install and maintain, becoming a crucial asset for industries like mining, construction, and manufacturing. Enhance your conveyor system's performance with our durable, dependable, and robust Conveyor Idler.

Our cutting-edge polyurethane products personify the forefront of engineering innovation, showcasing a remarkable array of exceptional features. They exhibit outstanding resistance to wear, oil, acids, and alkalis. Furthermore, these products excel with remarkable ozone resistance, aging endurance, and exceptional durability even in low temperatures. With high tear resistance and impact absorption, their elasticity and vibration damping make them perfect for high-load scenarios. These versatile wonders are widely utilized across multiple industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Presenting the roller surface formed from ultra-high molecular weight polyethylene pipe, an innovative advancement developed exclusively at our factory. This superior material surpasses traditional metal rollers with unmatched wear resistance, corrosion protection, non-stick attributes, and self-lubricating properties. By harnessing the extraordinary mechanical and physical characteristics of ultra-high molecular weight polyethylene (UHMW-PE), known as the pinnacle among engineering plastics, both the roller surface and seat cover deliver exceptional performance, setting a new benchmark against conventional materials.

Unveil the engineering marvel of the tapered self-aligning roller, meticulously crafted to deliver unwavering support for conveyor belts and their material conveyance. This crucial component guarantees stable and highly efficient operation of conveyor systems. Offering exceptional value and performance, these rollers are essential in material handling, celebrated across numerous sectors and industries. As they continue to advance, they garner widespread praise and recognition from users, solidifying their reputation as vital components in contemporary industrial applications.

Our company stands at the forefront of the specialized production of wing rollers, also known as retaining or vertical rollers. These pivotal components are integral to the excellence of self-aligning roller systems. They are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, ensuring operational steadiness, and enhancing efficiency within the conveyor system.

We excel at producing parallel rollers, esteemed for their outstanding wear resistance and incredibly low friction coefficient, which dramatically reduce belt wear. These rollers feature exceptional self-lubricating properties, negating the need for oil and avoiding sticking even in the toughest conditions. They are anti-static and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers consistently perform in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight nature, and easy installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all requirements.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.