Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our unrivaled Conveyor Idler, the ultimate embodiment of precision and engineering prowess, meticulously crafted to provide impeccable support and seamless guidance for conveyor belts in the expansive domain of material transportation. Constructed from exceptionally robust and enduring materials, this idler effortlessly withstands heavy loads and challenging environments, demonstrating its unbeatable resilience. Its expertly engineered design significantly minimizes friction and wear on conveyor belts, remarkably prolonging their service life and substantially reducing maintenance costs. With effortless installation and user-friendly features, this idler emerges as the quintessential choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's operational efficiency and reliability with our steadfast and durable Conveyor Idler, ensuring a long-lasting and cost-effective solution.
Our cutting-edge polyurethane products are renowned for their extraordinary qualities! Featuring superb resistance to wear, oil, and acids, alongside remarkable resilience against ozone and aging, they offer unparalleled tear and impact durability, coupled with exceptional elasticity and superior vibration absorption. This makes them ideally suited for supporting substantial loads. These versatile products find extensive applications across a diverse array of industries, encompassing national defense, mining machinery, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment, proving their worth and adaptability.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material innovatively developed in-house for outstanding performance. Celebrated for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubricating characteristics, this material surpasses traditional metal rollers. The inclusion of ultra-high molecular weight polyethylene (UHMW-PE), lauded for its exceptional mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver unmatched performance advantages over conventional materials, setting a new benchmark in quality and durability.
The tapered self-aligning roller is expertly designed to deliver robust and reliable support for conveyor belts and transported materials, serving as a cornerstone for stable and efficient conveyor system operations. These rollers offer exceptional value and performance, reinforcing their indispensable role in material transport. Their extraordinary features render them vital across diverse sectors and industries. Over time, they have garnered continual praise and admiration from users, further solidifying their position as a trusted and essential component in any conveyor system.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components, connected to self-aligning brackets, play a vital role in maintaining precise belt alignment, ensuring consistent operational stability. Strategically positioned on both sides of the belt, our wing rollers effectively prevent misalignment, thereby enhancing the system's efficiency and overall performance, ensuring seamless and dependable operations at all times.
We excel in the manufacturing of parallel rollers that exhibit exceptional wear resistance and an ultra-low friction coefficient, greatly reducing belt wear. These rollers feature self-lubricating properties, eliminating the need for oil and preventing sticking even under the harshest conditions. They are anti-static and resistant to combustion, aging, and corrosion from acids, alkalis, and solvents. Capable of withstanding repeated shocks and vibrations, they operate efficiently within a wide temperature range of -40ºC to 90ºC. Their superior mechanics, lightweight construction, and maintenance-free operation ensure seamless performance and prolonged service life. Our factory also offers a comprehensive assortment of conveyor belt products to meet all your specific requirements, providing versatile solutions tailored to your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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