Product Name: Conveyor Idler
Category: Conveyor Idler
Discover our premium Conveyor Idler—a high-caliber, meticulously crafted component designed to effortlessly support and guide conveyor belts. With its robust construction from enduring materials, this idler excels in withstanding substantial loads and challenging environments. Precision-engineered to minimize friction and reduce wear, it significantly prolongs your conveyor belts' lifespan and slashes maintenance costs. Easy to install and maintain, this idler is the quintessential choice for industries such as mining, construction, and manufacturing. Experience unparalleled efficiency in your conveyor system with our reliable and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast a remarkable suite of properties, including outstanding wear, oil, and acid-alkali resistance. They further offer superior ozone resistance, aging durability, and low-temperature robustness, along with exceptional tear and impact resistance. With high elasticity and excellent vibration absorption, they are perfect for supporting large loads. These adaptable products find widespread use across numerous sectors, including national defense, mining machinery, construction equipment, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is masterfully fashioned from ultra-high molecular weight polyethylene pipe, a cutting-edge material uniquely crafted by our factory. It stands out for its exceptional wear and corrosion resistance, non-adhesive properties, and self-lubrication, setting it apart from traditional metal rollers. Harnessing the power of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its extraordinary mechanical and physical attributes among engineering plastics, ensures the roller surface and seat cover deliver unparalleled performance advantages over conventional materials.
The tapered self-aligning roller is ingeniously designed to provide formidable support for conveyor belts and their loads, playing a vital role in maintaining the stable operation of conveyor systems. These rollers add immense value and effectiveness during use, becoming a cornerstone in material conveyance. Their exemplary product features have secured their essential presence across diverse fields and industries. Over time, they have continued to evolve, earning enduring acclaim and recognition from users.
Our company is at the forefront of manufacturing specialized wing rollers, also known as retaining rollers or vertical rollers. These indispensable components connect to self-aligning brackets and are crucial in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring the stability and efficiency of operations.
We excel in producing parallel rollers, recognized for their extraordinary wear resistance and ultra-low friction coefficient, which ensure minimal belt wear. These rollers feature superior self-lubricating properties that negate the need for oil injection and reduce the risk of sticking under harsh conditions. They offer anti-static characteristics and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Resilient to repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and a prolonged service lifespan. Our factory also provides a full spectrum of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.