Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the epitome of engineering excellence with our Conveyor Idler, a showcase of superior craftsmanship. This exquisitely designed component elevates and guides conveyor belts with precision, ensuring uninterrupted material flow. Built from the strongest materials, this idler handles hefty loads with ease, enduring the toughest conditions. Its precision design minimizes friction and wear, prolonging conveyor belt life and slashing maintenance expenses. Emphasizing user-friendliness, the Conveyor Idler is simple to install and maintain, making it indispensable in mining, construction, and manufacturing. Enhance productivity and efficiency by equipping your conveyor system with this durable and reliable Conveyor Idler.
Our advanced polyurethane products exemplify modern engineering excellence, offering an impressive range of features such as exceptional wear and oil resistance, and remarkable resilience to acids and alkalis. They also excel in ozone resistance, age resistance, and maintain durability even at low temperatures. With superior tear resistance and outstanding impact absorption, coupled with excellent elasticity and vibration damping capabilities, they are perfect for high-load uses. These adaptable products are extensively employed across numerous sectors, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, making them indispensable in a wide array of industries.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a unique innovation from our factory. This groundbreaking material outperforms traditional metal rollers with its superior wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Leveraging the extraordinary mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), known as the elite among engineering plastics, both the roller surface and seat cover deliver unmatched performance and longevity. This innovative design sets new performance standards compared to traditional materials, elevating industrial rollers to unprecedented levels of excellence.
Explore the engineering wonder of the tapered self-aligning roller, designed with precision to provide unwavering support for conveyor belts and their material loads. This vital component ensures stable and efficient conveyor system operations, delivering exceptional value and performance. These rollers are crucial for material transport and have earned recognition across various fields and industries. As they evolve, they attract widespread acclaim, cementing their position as essential in modern industrial applications, guaranteeing superior performance and reliability.
Our company is a leader in manufacturing specialized wing rollers, also known as retaining or vertical rollers. These components are essential to the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers are crucial in preventing belt misalignment, ensuring operational stability, and maximizing system efficiency. With innovative design and superior engineering, they enhance productivity and reliability, becoming indispensable in optimizing conveyor operations.
We are pioneers in producing parallel rollers, celebrated for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, negating the need for oil and preventing sticking even under harsh conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure continuous shocks and vibrations, these rollers perform impeccably in temperatures from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet every need, enhancing operational efficiency and longevity.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.