Heavy Duty Conveyor Roller for Belt Mixing Systems with >400t/H Capacity

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Structure: Spring Plate Type Roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Experience the pinnacle of engineering excellence with our Conveyor Idler, a true embodiment of premium craftsmanship. Skillfully designed to fortify and effortlessly guide conveyor belts, it guarantees a seamless material transport experience while drastically enhancing operational efficiency. Our Conveyor Idler is constructed from the finest, most resilient materials, making it an ideal solution for heavy-duty loads and harsh environmental conditions. Its precision-engineered design significantly reduces friction and wear, extending the life of your conveyor belt while slashing maintenance expenses. Naturally user-friendly, the Conveyor Idler is easy to install and maintain, becoming an indispensable solution for industries such as mining, construction, and manufacturing. Empower your conveyor system's efficiency with our reliable, sturdy, and enduring Conveyor Idler.

Our state-of-the-art polyurethane products epitomize modern engineering innovation. They boast extraordinary wear and oil resistance, as well as resilience to acids and alkalis. Additionally, these products excel with ozone resistance, aging resistance, and superb durability at low temperatures. With exceptional tear resistance and impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile marvels find widespread application across various industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a revolutionary breakthrough produced exclusively by our factory. This advanced material stands out with unparalleled wear resistance, corrosion prevention, non-stick properties, and self-lubricating features, all superior to traditional metal rollers. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best in its class among engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new standard compared to conventional materials.

 

Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide stalwart support for conveyor belts and their material loads. This pivotal component ensures stable and efficient operation of conveyor systems. Delivering remarkable value and performance, these rollers are indispensable in material transportation, celebrated across a wide array of fields and industries. As they continue to evolve, they receive widespread acclaim and admiration from users, cementing their standing as essential components in modern industrial applications.

Our company is a leading force in the specialized production of wing rollers, also known as retaining or vertical rollers. Vital to the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play a critical role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.

 

We excel in manufacturing parallel rollers, highly regarded for their exceptional wear resistance and exceedingly low friction coefficient, which significantly minimize belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and preventing sticking even in the most challenging conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers perform flawlessly in temperature ranges from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and simple installation and maintenance facilitate smooth, maintenance-free operation with extended service life. Our factory also provides a complete range of conveyor belt-related products to satisfy every requirement.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.