Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premier Conveyor Idler - a masterfully designed, elite component engineered to impeccably support and guide conveyor belts, ensuring seamless and efficient transport of materials. Built with robust materials, it is crafted to endure heavy loads and challenging environments, proving its resilience time and again. This precision-engineered marvel minimizes friction and wear on conveyor belts, significantly extending their longevity and reducing maintenance costs. User-friendly, it offers easy installation and maintenance, making it an ideal choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with the unfailing durability and reliability of our Conveyor Idler.
Our state-of-the-art polyurethane products showcase an impressive spectrum of properties, including exceptional wear, oil, and acid-alkali resistance, along with remarkable resistance to ozone, aging, and low temperatures. Their inherent tear and impact resistance, coupled with high elasticity and superior vibration absorption, make them perfect for supporting significant loads. These versatile products find widespread application across numerous sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively manufactured by our facility. This material stands out with its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from ordinary metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties among engineering plastics, both the roller surface and seat cover exhibit remarkable performance benefits over standard materials.
The tapered self-aligning roller has been meticulously crafted to provide robust support for conveyor belts and the materials they carry, serving as an indispensable component to ensure the smooth operation of conveyor systems. These rollers exhibit tremendous value and efficiency during use, underscoring their crucial role in material transport. Their outstanding product attributes have secured their vital position across various industries and fields. Through ongoing innovation and advancement, they have earned consistent acclaim and recognition from users.
Our company is at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These essential components, connected to self-aligning brackets, are vital for self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are critical in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We lead in the production of parallel rollers, renowned for their extraordinary wear resistance and exceptionally low friction coefficient, ensuring negligible belt wear. Boasting superior self-lubricating properties, these rollers eliminate the need for oil injection and minimize sticking risks in demanding conditions. They offer anti-static properties and withstand combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their exceptional mechanical features, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and a prolonged service life. Our factory also provides a comprehensive selection of conveyor belt-related products to fulfill all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.