Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover the exceptional capabilities of our conveyor idler, a meticulously crafted solution tailored to meet the complex demands of contemporary material handling systems.
Exceptional Durability
Constructed from premium-grade materials, our conveyor idler offers remarkable resistance to wear, corrosion, and impact. It is engineered to endure heavy loads and continuous operation, guaranteeing an extended service life even in the most challenging industrial environments like mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is expertly machined to ensure perfect alignment and balance. This precision engineering significantly reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It also minimizes the risks of belt misalignment and premature wear, boosting the overall efficiency and reliability of the conveyor system.
Low Friction Design
With advanced bearing technology and a meticulously designed surface finish, our conveyor idler delivers extremely low friction. This feature not only cuts down the power required to drive the conveyor but also reduces heat generation, enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
Understanding the need to minimize downtime in industrial operations, our conveyor idler is designed for straightforward installation, enabling quick and seamless replacement or upgrade of existing idlers. Its modular design also simplifies maintenance by providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is versatile enough to accommodate a wide array of conveyor belt widths and types, and it can be customized to meet specific project needs. From high-speed parcel sorting systems to heavy-duty ore transport lines, or general factory conveyors, our product offers consistent and reliable performance.
Quality Assurance and After-Sales Support
We are dedicated to delivering superior quality, with each conveyor idler undergoing rigorous quality control procedures before leaving our factory. Furthermore, our committed after-sales team is always on hand to provide technical assistance, spare parts supply, and any other support required to maintain the seamless operation of your conveyor system.
Opt for our conveyor idler to experience superior productivity, reduced operating costs, and enhanced reliability in your material handling process.
Our polyurethane products are renowned for their exceptional properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also exhibit low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and robust load support capacity. These versatile features make them essential across various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material is made from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material outperforms conventional options in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are crafted for excellence, offering unmatched wear resistance and an exceptionally low friction coefficient to maintain belt integrity. With outstanding self-lubricating properties, they operate without oil injection and are resistant to jamming even under harsh conditions. These rollers are antistatic, combustion-resistant, and able to withstand aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring a flawless cut with no deformation or metal chips. This method guarantees exceptional perpendicularity at the cut surface, coupled with remarkable parallelism between both ends of the pipe.
(2) The roller pipe utilizes a state-of-the-art special boring machine. This precision equipment simultaneously bores both ends of the roller pipe, designed for housing bearings, ensuring unmatched coaxiality. The process seamlessly integrates end face flattening and interior angle cutting, delivering superior results in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: This meticulous treatment provides outstanding corrosion resistance, significantly prolonging the roller's lifespan.
2. Roller Shaft
A slot flat double end milling machine is employed to meticulously process the slot flats at both ends. This precision ensures that the roller shaft's slots are perfectly symmetrical, optimizing performance.
3. Bearing:
1) Sourced from top-tier domestic and international brands, these roller bearings offer unparalleled durability and reliability.
2) Semi-automatic quantitative filling of low-temperature lithium-based lubricating grease is implemented, eliminating the need for additional filling in the future. This technique provides excellent cold resistance, enhancing performance in low-temperature conditions.
4. Sealing
The sealing design features a composite structure that marries non-contact labyrinth and contact Lip methods. This innovative design provides superior waterproof and dustproof protection, delivering an exceptionally effective sealing performance.
5. Product Assembly
The assembly process employs automatic pressing techniques, ensuring the utmost accuracy in the overall assembly of the supporting rollers, which translates into extraordinary product reliability.
6. Welding:
Utilizing fully automatic mixed gas shielded welding technology, we achieve superb welding seam quality and remarkable precision. Paired with efficient dust removal devices, this process is not only safe but also environmentally friendly and conducive to healthier working conditions.
7. Coating:
Our coating process features a dust-free sealed environment via an environmentally friendly automatic coating line. This sophisticated system automates loading, unloading, coating, palletizing, packaging, and the eco-friendly treatment of exhaust gases, ensuring a sustainable operation.
A comprehensive range of products is available, including rollers, idlers, pulleys, rubber belts, and belt conveyors, all designed to meet diverse industrial needs with exceptional quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}