Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Unveiling our exceptional conveyor idler - a masterful solution crafted to address the diverse and challenging demands of contemporary material handling systems.
Unmatched Durability
Crafted from the finest materials, our conveyor idler stands resilient against wear, corrosion, and impact. It's expertly engineered to bear heavy loads and endure relentless operation, ensuring an extended lifespan even in the most rugged industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Superior Performance
Meticulously machined, the idler ensures impeccable alignment and balance. This precision engineering dramatically minimizes vibration and noise, facilitating smoother conveyor belt function. It effectively reduces the potential for belt misalignment and premature deterioration, thereby significantly boosting the efficiency and dependability of your conveyor system.
Innovative Low Friction Design
Integrating cutting-edge bearing technology alongside a meticulously crafted surface finish, our conveyor idler delivers extraordinarily low friction. This innovation not only slashes the energy needed to power the conveyor but also diminishes heat generation, further enhancing the idler's and belt's longevity.
Effortless Installation and Maintenance
Understanding the vital importance of minimizing industrial downtime, our conveyor idler is engineered for seamless installation, allowing for swift and uncomplicated replacement or upgrading of current idlers. Its modular design also simplifies upkeep, offering easy access to internal parts for inspection, cleaning, and lubrication.
Adaptable for Diverse Applications
Our idler, adaptable to a broad spectrum of conveyor belt widths and models, can be tailored to meet specific project needs. Whether it's a rapid parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product promises consistent and dependable performance.
Uncompromising Quality Assurance and After-Sales Service
Dedicated to excellence, each conveyor idler undergoes rigorous quality control before dispatch. Our committed after-sales team is poised to provide technical support, spare parts, and any assistance needed to ensure your conveyor system runs flawlessly.
Opt for our conveyor idler to experience heightened productivity, reduced operational costs, and a more dependable material handling process.
Our polyurethane products feature an impressive range of properties: wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. Additionally, they boast low temperature resistance, tear resistance, impact resistance, high elasticity, strong vibration absorption, and significant load support capacity. These attributes render them vital across multiple industries: national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material, produced from ultra-high molecular weight polyethylene pipes expertly extruded in-house, leads the field in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared to traditional materials, our selection provides remarkable benefits in performance and durability.
Our parallel rollers are crafted with precision, delivering unmatched wear resistance and an exceptionally low friction coefficient, protecting belt integrity. With exemplary self-lubricating properties, they function without oil injection and resist jamming, even in harsh conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) The roller pipe is precisely cut using an advanced automatic cutting machine, ensuring no deformation or chips. The cut maintains a high level of perpendicularity with the pipe, while the parallelism between the ends is expertly preserved.
(2) Utilizing a specialized boring machine, the roller pipe undergoes simultaneous boring of both ends for bearing installation, achieving exceptional coaxiality. The process seamlessly completes the end face flattening and inner angle cutting in one operation.
(3) Anti-rust coating is meticulously applied to the inner wall of the supporting roller, guaranteeing superior corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is employed to synchronously process the slot flat at both ends, ensuring perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) Utilizes roller bearings from top-tier domestic and international brands, ensuring quality and reliability.
2) The semi-automatic quantitative filling of low-temperature lithium-based lubricating grease eliminates future refills, providing excellent cold resistance.
4. Sealing
Features a sophisticated composite sealing structure combining non-contact labyrinth and contact lip, offering superior waterproof and dustproof capabilities with outstanding sealing performance.
5. Product Assembly
Employs automatic pressing techniques to ensure the precise and accurate overall assembly of the supporting rollers.
6. Welding:
Utilizes state-of-the-art fully automatic mixed gas shielded welding, providing high-quality weld seams with impeccable accuracy. The process includes dust removal features, promoting safety, efficiency, environmental friendliness, and health.
7. Coating:
A cutting-edge, dust-free sealed, and eco-friendly automatic coating line is adopted, enabling automatic loading and unloading, coating, palletizing, packaging, and the environmentally safe treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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