Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as an exceptional solution, expertly crafted to address the diverse and rigorous demands of today's advanced material handling systems.
Exceptional Durability
Crafted from the finest materials, our conveyor idler boasts incredible resistance against wear, corrosion, and impact. It is meticulously designed to handle heavy-duty loads and relentless operations, promising a prolonged lifespan even in challenging industrial settings such as mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler undergoes precise machining to ensure perfect alignment and balance, significantly lowering operational vibration and noise. This precision engineering ensures smoother conveyor belt operations and reduces the threat of belt misalignment and premature wear, thus boosting the entire system's efficiency and dependability.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously optimized surface finish, our conveyor idler excels in low friction performance. This not only curtails the energy consumption needed to power the conveyor but also lessens heat production, enhancing both the idler and belt's longevity.
Easy Installation and Maintenance
Recognizing the critical need to minimize industrial downtime, our conveyor idler is designed for effortless installation, enabling swift and seamless replacement or upgrades of existing systems. Its modular design allows easy maintenance, granting access to internal components for routine checks, cleaning, and lubrication.
Versatile Application
Adaptable to a broad spectrum of conveyor belt widths and configurations, our idler is fully customizable to meet distinct project needs. Whether dealing with high-speed parcel sorting, robust ore transport, or general factory conveyors, it delivers unwavering, high-performance reliability.
Quality Assurance and After-Sales Support
Our commitment to superior quality is unwavering. Each conveyor idler is subjected to rigorous quality control inspections before dispatch. Additionally, our responsive after-sales team is poised to provide technical support, spare parts, and additional assistance to guarantee your conveyor system's seamless performance.
Opt for our conveyor idler to unlock greater productivity, reduced operational expenses, and a more dependable material handling operation.
Our polyurethane innovations embody a spectrum of impressive features, such as superb resistance to wear, oil, acid, alkalis, ozone, and aging. They also excel in low-temperature resilience, tear resistance, impact absorption, high elasticity, robust vibration damping, and significant load-bearing capabilities. These dynamic attributes render them invaluable across various sectors including defense, mining, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes, extruded with precision, surpasses traditional options in wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, famed for its top-tier mechanical and physical attributes among engineering plastics, enhances both the roller surface and seat cover, delivering superior performance and enduring usability compared to conventional materials.
Designed for excellence, our parallel rollers offer unmatched wear resistance and minimal friction, safeguarding belt integrity. Boasting exceptional self-lubricating properties, they operate efficiently without oil injection and resist jamming, even in severe conditions. Antistatic and resistant to fire, aging, acids, alkalis, and solvents, they endure repeated impacts and vibrations, operating efficiently in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth, long-lasting operation across all conveyor belt needs within our extensive range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an automatic cutting machine, ensuring a pristine finish-free of deformations or chips. The precision in the perpendicularity between the cut surface and the pipe body is impeccable, ensuring high parallelism between both ends.
(2) Our roller pipe is precision-machined with a specialized boring machine, facilitating simultaneous boring of both ends where the bearings are installed. This guarantees high coaxiality, and the process is completed with a one-step end face flattening and interior angle cutting.
(3) The inner walls of the supporting roller undergo anti-rust painting, ensuring exceptional corrosion resistance and longevity.
2. Roller Shaft
The roller shaft is meticulously processed using a slot flat double-end milling machine. This ensures that the slot flats at both ends are perfectly symmetrical, enhancing stability and alignment.
3. Bearing:
1) We use first-class roller bearings from leading domestic and international brands, promising high performance and reliability.
2) Our semi-automatic technique for quantitatively filling low-temperature lithium-based lubricating grease eliminates the need for future refilling, providing excellent resistance to cold conditions.
4. Sealing
Our composite sealing structure combines non-contact labyrinth and contact lip designs, delivering superior waterproof and dustproof capabilities with remarkable sealing efficacy.
5. Product Assembly
The assembly of supporting rollers is executed through automatic pressing, ensuring superior accuracy and consistency in the overall assembly process.
6. Welding:
Utilizing fully automated mixed gas shielded welding, we achieve outstanding seam quality and welding precision. Our process is equipped with dust removal systems to guarantee safety, efficiency, and an eco-friendly, healthy working environment.
7. Coating:
Experience the advanced technology of our dust-free, sealed, and eco-friendly automatic coating line. It seamlessly integrates automatic loading & unloading, coating, palletizing, and packaging, alongside the harmless treatment of exhaust gases.
We offer a comprehensive range of high-quality rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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