Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Built with enduring materials, this idler is robust enough to withstand heavy loads and demanding working conditions. Its precision-crafted design effectively minimizes friction and wear on the conveyor belt, significantly extending its lifespan while reducing maintenance costs. The Conveyor Idler is user-friendly, effortless to install and maintain, making it an ideal solution for various industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable array of properties, including exceptional resistance to wear, oil, acid, and alkali. They also provide impressive ozone resistance, aging resistance, low-temperature resilience, coupled with tear resistance and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for providing substantial load support capacity. These versatile products are extensively utilized across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover provide outstanding performance advantages over conventional materials.
The tapered self-aligning roller is expertly engineered to provide robust support for conveyor belts and the materials they carry, acting as a crucial component to ensure the stable operation of conveyor systems. These rollers exhibit significant value and efficacy during use, playing a pivotal role in material transportation. Their exemplary product characteristics have secured their essential place across diverse fields and industries. Over time, they have continued to evolve and flourish, earning continuous praise and admiration from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These indispensable components are connected to self-aligning brackets and are critical in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer antistatic properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.