Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler—a premium, top-tier component designed to perfection for seamless support and guidance of conveyor belts. Engineered with precision, this idler ensures the smooth, efficient, and reliable transportation of materials across your industrial operations. Constructed from exceptionally durable materials, it stands resilient against heavy loads and extreme working conditions. The advanced design significantly reduces friction and belt wear, thereby prolonging the conveyor belt's lifespan and cutting down on maintenance costs. Easy to install and maintain, this user-friendly idler proves indispensable in industries ranging from mining to construction and manufacturing. Elevate your conveyor system's performance with our dependable and enduring Conveyor Idler solution.
Our cutting-edge polyurethane products are a testament to innovation, featuring a remarkable blend of properties such as outstanding wear resistance, oil resistance, and formidable protection against acids and alkalis. These products also boast resilience against ozone, aging, and low temperatures, accompanied by tear and impact resistance. Their high elasticity and superior vibration absorption capabilities make them ideal for providing robust load support capacity. As versatile as they are efficient, they find extensive applications across a variety of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are meticulously crafted from ultra-high molecular weight polyethylene pipe, a superior material independently manufactured in our facility. Renowned for its exceptional wear and corrosion resistance, non-adhesion, and self-lubrication, this material outperforms traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we ensure that our roller surfaces and seat covers deliver unmatched performance advantages over conventional materials.
Our expertly crafted tapered self-aligning rollers provide unparalleled support for conveyor belts and their loads, serving as a pivotal component in maintaining the stability and smooth operation of conveyor systems. These rollers deliver substantial value and efficacy, playing a critical role in seamless material transportation. Their outstanding product characteristics have solidified their essential presence across diverse industries. Over time, they have evolved to achieve new heights, consistently earning accolades and admiration from users.
As a vanguard in the specialized production of wing rollers, also known as retaining or vertical rollers, our company stands at the forefront of innovation. These vital components are seamlessly integrated with self-aligning brackets, forming an indispensable part of self-aligning roller systems. Strategically installed along both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, thereby ensuring operational stability and peak efficiency.
We are masters in producing parallel rollers that boast exceptional wear resistance and an ultra-low friction coefficient, minimizing belt wear to an impressive degree. These rollers are distinguished by their outstanding self-lubricating properties, obviating the need for oil injection and reducing the risk of sticking under demanding conditions. They offer anti-static features and robust resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free functionality ensure seamless performance and an extended service life. Our factory also offers a complete suite of conveyor belt-related products tailored to fulfill all customer requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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