Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a pinnacle of sophistication, meticulously engineered to deliver exceptional support and guidance for conveyor belts, ensuring seamless material movement with unparalleled precision. Crafted from robust and durable materials, this premium idler stands resilient against heavy-duty loads and the harshest conditions. Its superior engineering minimizes friction and belt wear, significantly enhancing belt longevity and cutting maintenance costs. Designed with user-friendliness in mind, it offers effortless installation and upkeep, making it an ideal choice for industries such as mining, construction, and manufacturing. Enhance the productivity of your conveyor systems with our reliable and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are infused with remarkable features, providing outstanding resistance to wear, oil, and harsh chemicals. Additionally, they offer remarkable ozone and aging resistance, exceptional low-temperature flexibility, coupled with superior tear and impact resistance. Boasting high elasticity and excellent vibration dampening, they are perfect for sustaining heavy loads. These versatile products are widely utilized across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface incorporates ultra-high molecular weight polyethylene pipe, a high-performance material exclusively crafted by our factory. This outstanding material excels with its exceptional wear and corrosion resistance, non-adhesiveness, and self-lubrication, setting it apart from ordinary metal rollers. Employing UHMW-PE—acclaimed for its superior mechanical and physical properties among engineering plastics—ensures the roller surface and seat cover deliver unparalleled performance benefits over traditional materials.
The tapered self-aligning roller is skillfully designed to provide robust support for conveyor belts and their loads, serving as a crucial component to ensure the dependability of conveyor systems. These rollers offer substantial functionality and efficiency, affirming their indispensable role in material transportation. Their remarkable features have solidified their necessity across diverse industries. Over time, they have advanced and thrived, consistently earning high praise from users.
Our company excels as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components, linked to self-aligning brackets, are vital in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring operational stability and peak performance.
We excel in crafting parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess remarkable self-lubricating properties, eliminating the need for oiling and reducing adhesion risks in severe environments. They offer anti-static properties and resistance to burning, aging, and corrosion by acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation promise smooth functionality and an extended service life. Our factory also provides an extensive range of conveyor belt-related products to meet your every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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