Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of performance with our Conveyor Idler, a masterpiece of engineering excellence crafted to deliver unrivaled precision and power for your conveyor systems. Expertly designed to offer immaculate support and seamless guidance, it ensures flawless material transportation over a variety of terrains. Built with superior resilience and durability, this premier idler can handle even the most challenging conditions with ease. Its advanced precision engineering significantly reduces friction and wear on your conveyor belts, extending their lifespan and cutting down maintenance costs. With user-friendliness at its core, it guarantees easy installation and maintenance, making it the preferred choice for industries such as mining, construction, and manufacturing. Enhance the productivity and efficiency of your systems with our robust and reliable Conveyor Idler, your partner in delivering constant high performance.
Our innovative polyurethane products are at the cutting edge, boasting remarkable attributes that provide extraordinary resistance to wear, oils, acids, and alkalis. These products also feature resistance to ozone and aging, exhibit impressive resilience at low temperatures, and offer exceptional tear and impact resistance. With superior elasticity and excellent vibration absorption, they are ideal for supporting heavy loads. These versatile products are widely applicable across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, demonstrating their indispensable value.
The roller surface showcases ultra-high molecular weight polyethylene (UHMW-PE) pipe, a top-tier material exclusively developed by our factory. This outstanding material excels with unmatched wear and corrosion resistance, non-adhesive properties, and self-lubricating capabilities, setting a new standard beyond conventional metal rollers. By utilizing UHMW-PE, known for its superior mechanical and physical attributes among engineering plastics, the roller surface and seat cover offer performance advantages that surpass traditional materials.
The tapered self-aligning roller is meticulously designed to provide robust support for conveyor belts and their loads, ensuring the dependable operation and enhanced efficacy of conveyor systems. These indispensable rollers offer critical functionality that ensures their vital role in material transport across numerous industries. Over time, they have evolved to achieve perfection, garnering consistent praise and acknowledgment from users for their exceptional performance and unwavering reliability.
Our company leads in the specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These essential components, intricately connected to self-aligning brackets, are pivotal to the effective performance of self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, thus ensuring operational stability and peak performance throughout the conveyor system.
We are pioneers in the creation of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are characterized by their remarkable self-lubricating properties, eliminating the need for oiling and significantly reducing sticking risks even under harsh conditions. Additionally, they offer anti-static properties and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform efficiently within temperatures of -40ºC to 90ºC. Their superior mechanical properties, lightweight structure, and maintenance-free nature ensure smooth operation and a prolonged service life. Our factory proudly presents an extensive range of conveyor belt-related products, meticulously crafted to meet all your specific needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.