Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an epitome of excellence, engineered to provide unparalleled support and guidance for conveyor belts, ensuring flawless material transportation. Constructed with resilience and durability, this top-tier idler withstands heavy loads and the most challenging environments. Its precision engineering reduces friction and wear on conveyor belts, considerably increasing their lifespan and slashing maintenance expenses. Designed for user convenience, it offers easy installation and maintenance, making it the perfect choice for industries like mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are imbued with remarkable attributes, offering extraordinary wear, oil, and acid and alkali resistance. Additionally, they deliver ozone and aging resistance, impressive low-temperature resilience, along with exceptional tear and impact resistance. With high elasticity and excellent vibration absorption, they are ideal for supporting substantial loads. These multipurpose products find widespread application in a multitude of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface features ultra-high molecular weight polyethylene pipe, a high-performance material exclusively manufactured by our factory. This exceptional material stands out with its superior wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. Utilizing UHMW-PE, celebrated for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver unmatched performance advantages over conventional materials.
The tapered self-aligning roller is masterfully crafted to offer robust support for conveyor belts and the materials they transport, serving as a pivotal component to ensure the reliability of conveyor systems. These rollers deliver significant functionality and efficiency, guaranteeing their essential role in material transport. Their outstanding characteristics have cemented their necessity across various industries. Over time, they have evolved and flourished, garnering consistent acclaim from users.
Our company stands as a pioneer in the specialized manufacturing of wing rollers, also known as retaining rollers or vertical rollers. These vital components, linked to self-aligning brackets, are critical in self-aligning roller systems. Strategically placed on either side of the conveyor belt, wing rollers are instrumental in preventing belt misalignment, ensuring operational stability and optimal performance.
We specialize in crafting parallel rollers, renowned for their superb wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating features, eliminating the need for oiling and reducing sticking risks in harsh conditions. They provide anti-static properties, and resistance to combustion, aging, and corrosion by acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers function effectively between -40ºC and 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation assure smooth functionality and extended service life. Our factory also offers an extensive selection of products related to conveyor belts to fulfill your every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.