Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, a premium and high-quality component crafted with precision engineering to flawlessly support and guide conveyor belts. This essential product ensures smooth and efficient material transportation across various industries. Constructed from highly durable materials, our Conveyor Idler is designed to withstand heavy loads and challenging environments, ensuring longevity and reliability. Its precision-engineered design dramatically reduces friction and wear on the conveyor belt, extending its usable life and cutting down on maintenance costs. Engineered for user-friendliness, the Conveyor Idler is easy to install and maintain, making it the perfect choice for industries such as mining, construction, and manufacturing. Boost your conveyor system's efficiency with our dependable and robust Conveyor Idler.
Our groundbreaking polyurethane products stand out with an impressive spectrum of properties. Featuring remarkable wear resistance, oil resistance, and robust resistance to acids and alkalis, these products are engineered to last. Additionally, they offer exceptional ozone and aging resistance, coupled with low-temperature durability, tear resistance, and impact strength. Their high elasticity and superior vibration absorption capabilities ensure substantial load support. These versatile products find extensive application across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, showcasing their wide-ranging utility and effectiveness.
The roller surface is skillfully crafted using ultra-high molecular weight polyethylene pipe, a high-performance material produced exclusively by our factory. This remarkable material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from conventional metal rollers. By leveraging ultra-high molecular weight polyethylene (UHMW-PE)—celebrated for its outstanding mechanical and physical properties among engineering plastics—we ensure that both the roller surface and seat cover provide superior performance not found in traditional materials, enhancing the overall efficiency and durability of your operations.
Our tapered self-aligning roller is expertly engineered to offer robust support for conveyor belts and the materials they transport. This critical component is essential for maintaining the stable operation of conveyor systems. With its significant value and effectiveness, these rollers play a pivotal role in material transportation across various sectors. Their outstanding product characteristics have earned them a key position in diverse fields and industries. Over time, these rollers have continued to evolve and excel, receiving ongoing acclaim and admiration from users who rely on their superior performance.
At our company, we specialize in the production of wing rollers, also known as retaining rollers or vertical rollers, critical components within self-aligning roller systems. These essential elements are connected to self-aligning brackets and are strategically installed on both sides of the conveyor belt. Wing rollers are vital in preventing belt misalignment, ensuring operational stability and efficiency within conveyor systems, thereby enhancing the overall productivity of your operations.
We take pride in our expertise in producing parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on the belt. These rollers boast superior self-lubricating properties, eliminating the need for oil injection and reducing the potential for sticking in harsh conditions. They feature anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and an extended service life. Furthermore, our factory provides a comprehensive array of conveyor belt-related products to cater to all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.