Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Discover our conveyor idler, an exceptional innovation crafted to address the complex and exacting requirements of today's material handling systems, ensuring superior performance and efficiency.
Exceptional Durability
Our conveyor idler is made from the finest materials, showcasing excellent resistance to wear, corrosion, and impact. It's designed to carry heavy loads and operate continuously, promising an extended lifespan even in demanding industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
This idler is meticulously engineered to achieve flawless alignment and balance, which drastically curtails vibration and noise during use. This leads to smoother belt movement and lessens the chances of belt misalignment and early wear, thereby boosting the efficiency and dependability of your conveyor system.
Low Friction Design
Incorporating state-of-the-art bearing technology and a thoughtfully crafted surface finish, our idler minimizes friction effectively. This not only lowers the energy needed to drive the conveyor but also cuts down on heat generation, prolonging the life of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the priority of reducing downtime in industrial sequences, our idler is designed for easy installation, allowing for swift and seamless replacement or upgrading of current idlers. Its modular design further simplifies maintenance, offering straightforward access to components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to numerous conveyor belt widths and types, customizable to meet specific project demands. Whether it's for a fast-paced parcel sorting setup, a robust ore transport line, or a standard factory conveyor, our product ensures unwavering and dependable performance.
Quality Assurance and After-Sales Support
We pledge to deliver premium quality, with each conveyor idler undergoing rigorous quality checks prior to dispatch. Additionally, our dedicated after-sales team is ever-ready to provide technical support, spare parts, and any other assistance required to maintain smooth operations of your conveyor system.
Opt for our conveyor idler to experience increased productivity, lower operational costs, and a more dependable material handling process.
Our polyurethane products are rich with outstanding features such as resistance to wear, oil, acids, alkalis, ozone, and aging, complemented by low temperature resistance, tear and impact durability, high elasticity, and significant vibration absorption. These properties render them vital across diverse industries including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our innovative roller surface material, crafted from ultra-high molecular weight polyethylene pipes, is extruded expertly in-house, offering superior wear and corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, celebrated for its top-tier mechanical and physical properties among engineering plastics, we elevate the roller surface and seat cover, delivering exceptional performance and longevity beyond traditional materials.
Our parallel rollers are crafted for superiority, offering unmatched wear resistance and ultra-low friction, safeguarding belt integrity. With superior self-lubricating capabilities, they operate smoothly without oil, even in harsh conditions. These rollers are antistatic, flame resistant, and withstand acids, alkalis, and organic solvents. They endure repeated shocks and vibrations, functioning in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and durability, meeting all conveyor belt demands within our comprehensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is masterfully crafted using an automatic cutting machine, ensuring a pristine cut with absolutely no deformation or chips. The precision in cutting achieves extraordinary perpendicularity between the fracture and the pipe, as well as superb parallelism between the ends.
(2) Utilizing a specialized boring machine, the roller pipe is engineered to perfection, boring both ends simultaneously where bearings are installed. This process ensures impeccable coaxiality, achieving end face flattening and interior angle cutting in one seamless step.
(3) Anti-rust Painting on the inner wall of the supporting roller: A superior anti-corrosive measure guaranteeing exceptional durability and corrosion resistance.
2. Roller Shaft
Employing a slot flat double end milling machine, the roller shaft's slot flat is processed with flawless symmetry at both ends, meeting the highest standards of precision.
3. Bearing:
1) Featuring roller bearings from top-tier domestic and international brands, our product assures unmatched reliability and performance.
2) The semi-automatic quantitative filling of low-temperature lithium-based lubricating grease ensures supreme cold resistance, eradicating the need for future refills.
4. Sealing
A sophisticated composite sealing structure combining non-contact labyrinth and contact Lip ensures outstanding waterproof and dustproof properties, offering a remarkably effective sealing performance.
5. Product Assembly
Employing automatic pressing techniques, we guarantee the highest precision in the overall assembly of the supporting rollers.
6. Welding:
By using fully automated mixed gas shielded welding, we deliver exceptional seam quality and superior welding accuracy. This process is complemented with dust removal devices, ensuring a safe, efficient, eco-friendly, and health-conscious working environment.
7. Coating:
Our cutting-edge dust-free, sealed, eco-friendly automatic coating line facilitates seamless operations including automatic loading & unloading, coating, palletizing, packaging, and the harmless treatment of exhaust gas.
We offer a comprehensive range of high-quality rollers, idlers, pulleys, rubber belts, and belt conveyors, each engineered to meet diverse operational needs with precision and excellence.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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