Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our High-Quality Conveyor Idler - a state-of-the-art solution crafted to satisfy the multifaceted and stringent demands of contemporary material handling systems.
Exceptional Durability
Expertly crafted with premium-grade materials, our conveyor idler showcases superior resistance to wear, corrosion, and impact. It is meticulously engineered to endure substantial loads and relentless operation, ensuring an extended service life in the most challenging industrial environments such as mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is precisely machined to achieve impeccable alignment and balance. This precision dramatically reduces vibration and operational noise, ensuring smoother conveyor belt movement. It minimizes the risk of belt misalignment and premature wear, thus increasing the overall efficiency and dependability of your conveyor system.
Low Friction Design
Employing cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler provides exceptionally low friction. This significantly cuts down the power consumption needed to drive the conveyor and diminishes heat generation, further enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
We recognize the critical importance of minimizing downtime in industrial operations. Our conveyor idler is engineered for uncomplicated installation, facilitating quick and seamless replacement or upgrade of existing idlers. Its modular design streamlines maintenance, granting effortless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Engineered for a diverse array of conveyor belt widths and types, our idler is customizable to meet specific project needs. Whether it's for high-speed parcel sorting systems, heavy-duty ore transportation lines, or general factory conveyors, our product assures steady and reliable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to delivering superior quality. Each conveyor idler is subjected to rigorous quality control measures prior to dispatch. Furthermore, our dedicated after-sales team is on standby to provide technical support, spare parts, and any other assistance required to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler and enjoy heightened productivity, reduced operational costs, and a seamless material handling process.
Our polyurethane products are celebrated for their remarkable attributes, including wear, oil, acid, alkali, ozone, and aging resistance. They also exhibit low-temperature resilience, tear and impact resistance, high elasticity, excellent vibration absorption, and substantial load-bearing capacity. These versatile properties make them essential in a plethora of industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is constructed from ultra-high molecular weight polyethylene pipes, masterfully extruded in-house. This material surpasses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering remarkable advantages in performance and longevity compared to conventional materials.
Our parallel rollers are engineered to perfection, offering unmatched wear resistance and an exceptionally low friction coefficient that protects belt integrity. With outstanding self-lubricating properties, they function without oil injection and remain resistant to jamming even in extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC, are lightweight, easy to install, and maintenance-free, ensuring smooth operation and longevity across all conveyor belt requirements within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is expertly crafted using an automatic cutting machine, ensuring a flawless cut without deformation or chips; it maintains exceptional perpendicularity between the fracture and the pipe, as well as superb parallelism between the ends.
(2) The roller pipe benefits from a specialized boring machine, which precisely bores both ends where bearings are installed, achieving outstanding coaxiality; it efficiently completes face flattening and interior angle cutting in a single operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: guarantees excellent corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is utilized to process the slot flat at both ends synchronously, ensuring perfect symmetry of the roller shaft's slot flat.
3. Bearing:
1) Premium roller bearings from leading domestic and international brands;
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease, eliminating the need for future refilling and offering excellent cold resistance.
4. Sealing
Incorporates a composite sealing structure featuring a non-contact labyrinth and contact Lip, delivering impressive waterproof and dustproof capabilities with exemplary sealing performance.
5. Product Assembly
Utilizes automatic pressing to ensure the highest level of assembly precision for the supporting rollers.
6. Welding:
Employs fully automated mixed gas shielded welding, ensuring superior welding seam quality and impressive precision; equipped with efficient dust removal systems, promoting safety, efficiency, environmental friendliness, and health.
7. Coating:
Features a state-of-the-art, dust-free, sealed automatic coating line that autonomously manages loading, unloading, coating, palletizing, packaging, and the safe treatment of exhaust gases.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors can be provided.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}