Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering precision and excellence with our Conveyor Idler, a hallmark of superior craftsmanship in the industry. This meticulously designed component enhances conveyor belt performance by ensuring seamless and uninterrupted material flow with unmatched precision. Constructed from the most durable and robust materials, this high-performance idler is built to withstand heavy-duty payloads and endure even the harshest environments. Its precision-engineered design reduces friction and wear, prolonging the life of your conveyor belt and significantly cutting maintenance costs. With a focus on user convenience, the Conveyor Idler offers simple installation and maintenance, becoming an essential asset for industries such as mining, construction, and manufacturing. Elevate your conveyor system performance with this dependable and robust Conveyor Idler, and witness a remarkable boost in productivity and efficiency.
Our cutting-edge polyurethane products set the standard for modern engineering excellence, featuring a range of impressive qualities including outstanding wear and oil resistance, as well as exceptional resilience to acids and alkalis. They also demonstrate superior ozone resistance, age resistance, and remarkable durability even under low-temperature conditions. With their superior tear resistance and exceptional impact absorption, paired with outstanding elasticity and vibration damping capabilities, they are ideal for high-load applications. These versatile products find extensive application across numerous industries such as national defense, mining machinery, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, making them indispensable in diverse sectors.
Introducing the roller surface crafted from innovative ultra-high molecular weight polyethylene pipe, an exclusive breakthrough from our factory. This pioneering material surpasses traditional metal rollers with unrivaled wear resistance, corrosion prevention, non-stick properties, and self-lubricating capabilities. Utilizing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the best among engineering plastics, both the roller surface and seat cover provide superior performance and durability. This innovative design establishes a new benchmark in industrial roller performance, elevating the standards beyond conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously crafted to provide unwavering support to conveyor belts and their material loads. This crucial component ensures the stable and efficient operation of conveyor systems, delivering unmatched value and performance. Renowned across diverse fields and industries for their indispensability in material transportation, these rollers continue to receive widespread acclaim and admiration from users. They have solidified their status as essential components in modern industrial applications, ensuring superior performance and reliability.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are key to the stability of self-aligning roller systems, expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system. With innovative design and superior engineering, they are crafted to enhance productivity and reliability, becoming indispensable in optimizing conveyor operations.
We excel in the manufacturing of parallel rollers, renowned for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand continuous shocks and vibrations, these rollers deliver flawless performance in temperatures ranging from -40ºC to 90ºC. With outstanding mechanical attributes, a lightweight design, and straightforward installation and maintenance, they ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement, enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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