Product Name: Conveyor Idler
Category: Conveyor Idler
Immerse yourself in the quintessential engineering marvel with our Conveyor Idler, a true testament to superior craftsmanship and industrial innovation. Designed to elevate and guide conveyor belts with extraordinary precision, this component enables a seamless and smooth material flow. Offering remarkable enhancements in operational efficiency, this idler, forged from exceptionally durable and robust materials, effortlessly manages heavy-duty payloads and endures the harshest environmental conditions. Its precision-engineered structure not only minimizes friction and wear, prolonging the conveyor belt's lifespan but also significantly cuts down on maintenance costs. Engineered for optimal user convenience, the Conveyor Idler ensures easy installation and maintenance, establishing itself as an indispensable element in industries such as mining, construction, and manufacturing. Elevate your conveyor system to new heights with this reliable, robust, and enduring Conveyor Idler, and experience an exceptional boost in productivity.
Our cutting-edge polyurethane products epitomize the pinnacle of modern engineering brilliance, showcasing an extraordinary array of advanced features. With exceptional wear and oil resistance, they demonstrate formidable resilience against acids and alkalis. These products also boast outstanding ozone resistance and age durability while maintaining incredible toughness in low-temperature environments. Their superior tear resistance and excellent impact absorption, paired with remarkable elasticity and vibration damping, make them perfect for high-load applications. These versatile products find extensive application across a wide range of industries, including national defense, mining machinery, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the innovative roller surface, crafted from ultra-high molecular weight polyethylene pipe, a pioneering development from our factory. This revolutionary material outperforms traditional metal rollers with its superior wear resistance, corrosion prevention, non-stick capabilities, and self-lubricating features. By harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acknowledged as the premium choice among engineering plastics, both the roller surface and seat cover achieve remarkable performance. This avant-garde design redefines industry standards, setting a new benchmark in comparison to conventional materials.
Unveil the engineering masterpiece of the tapered self-aligning roller, meticulously crafted to provide unwavering support to conveyor belts and the materials they transport. This essential component guarantees stable and efficient operation within conveyor systems, delivering exceptional value and performance. These pivotal rollers, integral to material transportation, are widely acclaimed across diverse fields and industries. As they continuously evolve, these components garner widespread admiration, cementing their status as indispensable elements in contemporary industrial applications.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers, critical to the stability of self-aligning roller systems. Expertly integrated with self-aligning brackets, these components are strategically placed along the conveyor belt's sides. Wing rollers play a vital role in preventing belt misalignment, thus ensuring operational stability and optimizing the efficiency of the conveyor system.
We are experts in the production of parallel rollers, known for their remarkable wear resistance and exceptionally low friction coefficient, which drastically reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking, even under the most challenging conditions. They are anti-static and boast resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to endure constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. With outstanding mechanical attributes, a lightweight design, and easy installation and maintenance, they ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to accommodate every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.