Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a superb solution meticulously crafted to address the varying and challenging demands of today's advanced material handling systems.
Exceptional Durability
Carefully constructed using premium-grade materials, our conveyor idler demonstrates remarkable endurance against wear, corrosion, and impact. It is specifically engineered to bear heavy loads and continuous operations, ensuring a prolonged service life even amidst the most challenging industrial settings, such as in mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
The idler is masterfully machined to sustain impeccable alignment and balance. This meticulous precision significantly diminishes vibration and noise during operations, resulting in a seamless conveyor belt movement. It also minimizes the chances of belt misalignment and premature wear, thereby boosting the efficiency and reliability of the entire conveyor system.
Low Friction Design
Equipped with state-of-the-art bearing technology and an expertly crafted surface finish, our conveyor idler ensures exceptionally low friction. This design not only curtails the power consumption needed to propel the conveyor but also reduces heat generation, further extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime in industrial operations, our conveyor idler is engineered for effortless installation, facilitating quick and seamless replacement or enhancement of existing idlers. Additionally, its modular design streamlines maintenance by allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a broad range of conveyor belt widths and types, our idler can be tailored to meet specific project requirements. Whether used in high-speed parcel sorting systems, heavy-duty ore transport lines, or general factory conveyors, our product consistently delivers dependable performance.
Quality Assurance and After-Sales Support
Our commitment to delivering superior quality is unwavering. Every conveyor idler is subjected to rigorous quality control processes before leaving our facility. Furthermore, our dedicated after-sales team stands ready to provide technical assistance, supply spare parts, and offer any other necessary support to ensure flawless operation of your conveyor system.
Opt for our conveyor idler to experience heightened productivity, reduced operational costs, and a more reliable material handling process.
Our polyurethane products feature a range of outstanding properties including wear, oil, acid, alkali, ozone, and aging resistance. They also excel in low temperature resistance, tear resistance, impact resistance, high elasticity, excellent vibration absorption, and high load-bearing capacity. These versatile features make them indispensable across various sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with conventional materials, our choice delivers remarkable performance and longevity advantages.
Our parallel rollers are crafted for excellence, offering unrivaled wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With superb self-lubricating properties, they operate without oil injection and do not jam even under harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while performing in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipes are meticulously crafted with advanced automatic cutting machines, ensuring no deformation or pesky chips during the cutting process. Precision is key, with high perpendicularity between the fracture and the pipe, and impeccable parallelism at both ends, guaranteeing seamless integration.
(2) The roller pipe is refined using a specialized boring machine, which expertly bores both ends for bearing installation with remarkable coaxiality. This process also integrates end face flattening and interior angle cutting, delivering unparalleled precision in one seamless operation.
(3) An anti-rust painting is meticulously applied to the inner wall of the supporting roller, providing robust corrosion resistance and ensuring longevity and reliability in various environments.
2. Roller Shaft
With a slot flat double-end milling machine, we precisely and simultaneously process the slot flat at both ends, guaranteeing perfect symmetry of the roller shaft for optimal performance.
3. Bearing:
1) We utilize top-tier domestic and international brand roller bearings, ensuring durability and superior functionality.
2) Our process includes semi-automatic quantitative filling with low-temperature lithium-based lubricating grease. This eliminates the need for refilling, providing excellent cold resistance and long-lasting lubrication.
4. Sealing
Our state-of-the-art composite sealing structure combines a non-contact labyrinth and contact Lip, providing exceptional waterproof and dustproof capabilities with a significant sealing effect for enhanced protection.
5. Product Assembly
The assembly process employs automatic pressing, ensuring precise alignment and overall assembly accuracy of the supporting rollers, leading to optimal performance and reliability.
6. Welding:
We use fully automatic mixed gas shielded welding, achieving outstanding seam quality and precise welding accuracy. Equipped with dust removal systems, this method is safe, efficient, environmentally friendly, and promotes a healthy workspace.
7. Coating:
Our cutting-edge dust-free sealed automatic coating line facilitates seamless automatic loading & unloading, coating, palletizing, and packaging. Additionally, we ensure the harmless treatment of exhaust gases, highlighting our commitment to environmental sustainability.
We offer a comprehensive range of high-quality rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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