Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of industrial excellence, a premium-grade component expertly crafted to seamlessly support and guide conveyor belts with unparalleled efficiency. Designed with precision, this idler ensures the smooth and effective transportation of materials, even in the most demanding environments. Constructed from durable materials, our idler boasts remarkable strength to withstand hefty loads and harsh conditions. Its precision-engineered design reduces friction and wear on conveyor belts, significantly prolonging belt life while minimizing upkeep expenses. User-friendly and straightforward to install, our Conveyor Idler serves as an indispensable asset across numerous sectors, including mining, construction, and manufacturing. Elevate your conveyor system's performance with our dependable, enduring Conveyor Idler.
Discover the remarkable versatility of our innovative polyurethane products, celebrated for an impressive suite of properties: extraordinary wear resistance, superb oil resistance, and steadfast acid and alkali resistance. Additionally, these products excel in ozone resistance, aging resilience, and low temperature tolerance, complemented by exceptional tear and impact resistance. Their high elasticity and profound vibration absorption capabilities make them ideal for substantial load support. These multifunctional products are extensively harnessed across a spectrum of industries, from national defense and mining machinery to chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sporting equipment.
Our roller surfaces are meticulously crafted from ultra-high molecular weight polyethylene pipe, a pioneering material produced exclusively at our factory. This high-performance material boasts outstanding wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties amongst engineering plastics, both the roller surface and seat cover deliver exceptional performance advantages over traditional materials, assuring reliable and top-tier operation.
The tapered self-aligning roller is expertly engineered to provide unwavering support to conveyor belts and the materials they transport, serving as a vital component to guarantee the seamless operation of conveyor systems. These rollers yield substantial value and efficiency during use, fulfilling an indispensable role in the transportation of materials. Their exemplary product characteristics have earned them a crucial place across diverse industries and applications. Over time, they have continued to evolve and excel, garnering ongoing praise and admiration from users for their unparalleled effectiveness.
Our company stands at the forefront in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These vital components are seamlessly integrated with self-aligning brackets, playing an essential role in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers are essential for preventing misalignment, ensuring operational stability, and optimizing efficiency.
We are leaders in producing parallel rollers, celebrated for their exceptional wear resistance and ultra-low friction coefficient, effectively minimizing belt wear. These rollers showcase remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in challenging conditions. They offer robust anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers function seamlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, easy installation, and maintenance-free operation ensure flawless performance and an extended service life. Our factory also offers a comprehensive suite of conveyor belt-related products to satisfy all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.