Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of efficiency with our Conveyor Idler, a top-tier component meticulously crafted to support and guide conveyor belts flawlessly. This ensures seamless and efficient material transportation in your operations. Constructed with the most durable materials, this idler is engineered to withstand heavy loads and the toughest working conditions. Its precision design reduces friction and wear on the conveyor belt, dramatically extending its lifespan and cutting down maintenance costs. The Conveyor Idler is not only user-friendly but also straightforward to install and maintain. It is the perfect solution for industries such as mining, construction, and manufacturing, significantly enhancing your conveyor system's efficiency with its reliability and longevity.
Our state-of-the-art polyurethane products are designed to exceed expectations with a stunning range of properties: exceptional wear, oil, acid, and alkali resistance, as well as ozone and aging resistance. Their remarkable low-temperature resilience, tear resistance, and impact resistance are complemented by high elasticity and superior vibration absorption. These capabilities make them ideal for heavy load-bearing applications. They are widely adopted across various industries, from national defense to mining machinery, construction, chemical and textile machinery, wood processing, printing, metallurgical manufacturing, agricultural machinery, and even sports equipment, showcasing their versatility and reliability.
Crafted with precision, the roller surface uses ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced by our factory. It stands out for its excellent wear and corrosion resistance, non-adhesion, and self-lubrication. When compared to traditional metal rollers, the superiority of ultra-high molecular weight polyethylene (UHMW-PE) is clear. Known for its mechanical and physical prowess among engineering plastics, it ensures unrivaled performance advantages in both the roller surface and seat cover, offering a clear edge over conventional materials.
Our tapered self-aligning roller is masterfully engineered to offer sturdy support for conveyor belts and their loads, serving as a vital component to ensure conveyor systems' stability. These rollers are indispensable, contributing significant value and efficiency in material transport. Their exceptional product characteristics have firmly established them as essential in diverse industries and fields. Over time, their continuous evolution has garnered enduring praise and admiration from users, reinforcing their critical role in modern material handling.
At the forefront of innovation, our company specializes in producing wing rollers, also known as retaining or vertical rollers. These crucial components are integral to self-aligning roller systems when linked to self-aligning brackets. Strategically placed on each side of the conveyor belt, wing rollers are pivotal in preventing misalignment, ensuring that the system operates with outstanding stability and efficiency.
Our expertise shines in the manufacture of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, minimizing belt wear. Their self-lubricating properties eliminate the necessity for oil injections, preventing sticking in even the harshest conditions. They boast anti-static properties and resilience to combustion, aging, and corrosion from acids, alkalis, and organic solvents. These rollers are designed to endure repeated shocks and vibrations, performing optimally from -40ºC to 90ºC. With superior mechanical qualities, lightweight construction, effortless installation, and maintenance-free operation, these rollers guarantee smooth performance and extended service life. Our comprehensive range of conveyor belt-related products meets all your operational needs effectively.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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