Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-grade component meticulously engineered to seamlessly support and guide conveyor belts, assuring smooth and efficient transport of materials. Crafted from long-lasting materials, this idler is designed to endure hefty loads and challenging environments. Its precisely-crafted design minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while reducing maintenance costs. Easy to install and maintain, the Conveyor Idler is the ultimate solution for a variety of industries, including mining, construction, and manufacturing. Enhance your conveyor system's performance with our reliable and durable Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive spectrum of properties, including exceptional resistance to wear, oil, and acid-alkali. They also feature ozone resistance, aging durability, and resilience in low temperatures, along with tear and impact resistance. Their high elasticity and remarkable vibration absorption make them perfect for supporting substantial loads. These versatile products are broadly applied across many sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its outstanding mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover provide superior performance advantages over conventional materials.
The expertly designed tapered self-aligning roller delivers robust support for conveyor belts and their loads, serving as a crucial component to ensure the stable operation of conveyor systems. These rollers offer substantial value and effectiveness during use, playing an essential role in material conveyance. Their exemplary attributes have cemented their indispensable presence across a wide range of fields and industries. Over time, they have continued to evolve and excel, garnering ongoing praise and recognition from users.
Our company is a leader in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a pivotal role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under severe conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also supplies an extensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.