Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the pinnacle of unparalleled engineering with our Conveyor Idler, a true testament to superior craftsmanship. This extraordinary component not only elevates but also guides conveyor belts with unmatched precision, ensuring a seamless material transport experience that significantly enhances operational efficiency. Crafted from the finest, most durable materials, this idler is built to withstand heavy-duty payloads and endure the harshest environments with ease. Its meticulously designed structure minimizes friction and wear, thereby extending the life of your conveyor belt and dramatically reducing maintenance costs. User-friendly by design, the Conveyor Idler offers effortless installation and maintenance, making it an essential asset in industries such as mining, construction, and manufacturing. Empower your conveyor system with our steadfast, robust Conveyor Idler, and experience a groundbreaking transformation in productivity.
Our cutting-edge polyurethane products epitomize modern engineering brilliance, boasting an extensive array of superior features. These products are renowned for their exceptional wear and oil resistance, along with robust resilience to acids and alkalis. Furthermore, they excel in ozone resistance, age resistance, and exhibit extraordinary durability even in low-temperature conditions. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping properties make them ideal for high-load applications. These versatile wonders are extensively utilized across a wide range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This revolutionary material outperforms traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating qualities. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), celebrated as the premier choice among engineering plastics, both the roller surface and seat cover deliver unparalleled performance, setting a new standard compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to deliver steadfast support for conveyor belts and their material loads. This critical component guarantees the stable and efficient operation of conveyor systems. By providing exceptional value and performance, these rollers become indispensable in material transportation, earning widespread acclaim across diverse fields and industries. As they continue to evolve, they receive widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. Crucial to the stability of self-aligning roller systems, these components are precisely connected to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, thus guaranteeing operational stability and maximizing efficiency within the conveyor system.
We excel in the manufacturing of parallel rollers, highly esteemed for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the toughest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand continuous shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.