Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our top-tier Conveyor Idler – a masterpiece of engineering designed for seamless performance and unmatched durability. This high-quality component is crafted to perfection, offering extraordinary support and guidance to conveyor belts for the smoothest, most efficient material transportation imaginable. Built from robust materials, it withstands even the harshest of heavy-duty conditions while minimizing friction and wear to prolong the conveyor belt's life and slash maintenance costs. Installation and maintenance have never been easier, making this the ultimate solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our trusted and resilient Conveyor Idler.
Our pioneering polyurethane products stand out with an impressive suite of features: unparalleled wear, oil, and acid-alkali resistance. They also boast exceptional resilience against ozone, aging, and low temperatures, alongside remarkable tear and impact resistance. Their high elasticity and superior vibration absorption capabilities make them ideal for heavy load support. These adaptable products are widely applied in numerous sectors, from national defense and mining machinery to construction, chemical, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agriculture, and sports equipment.
The roller surface is meticulously engineered from ultra-high molecular weight polyethylene pipe, a premium material independently manufactured by our factory. This high-performance material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, significantly outperforming conventional metal rollers. Our use of ultra-high molecular weight polyethylene (UHMW-PE) guarantees superior mechanical and physical properties, ensuring that both the roller surface and seat cover deliver remarkable advantages over traditional materials.
Our expertly designed tapered self-aligning roller provides unwavering support for conveyor belts and their loads, ensuring stable conveyor system operation. These rollers are invaluable, consistently demonstrating their high value and effectiveness in material transportation. Their exceptional attributes have established them as essential across various industries, evolving over time and earning continued acclaim and admiration from users.
We are industry leaders in crafting specialized wing rollers, also known as retaining or vertical rollers. Essential for self-aligning roller systems, these components connect to self-aligning brackets and are crucial for operational stability. Strategically placed on both sides of the conveyor belt, wing rollers prevent belt misalignment, maintaining efficiency and seamless functionality.
Our production of parallel rollers is unsurpassed, characterized by outstanding wear resistance and an ultra-low friction coefficient, which minimizes belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oiling and reducing sticking risks under demanding conditions. They offer anti-static, combustion, aging, and corrosion resistance against acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform efficiently in temperatures from -40ºC to 90ºC. Their exceptional mechanical properties, lightweight build, straightforward installation, and maintenance-free operation ensure continuous smooth performance and a prolonged service life. Our factory also offers a comprehensive suite of conveyor belt-related products to fulfill your every requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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