Product Name: Conveyor Idler
Category: Conveyor Idler
Dive into the pinnacle of engineering artistry with our Conveyor Idler, a true spectacle of superior craftsmanship. This elegantly designed component is built to refine and seamlessly guide conveyor belts, delivering an unmatched material transport experience while significantly enhancing operational efficiency. Crafted from top-tier, durable materials, this idler is adept at handling heavy-duty loads and withstanding harsh environmental conditions, setting new standards in the industry. Its meticulously engineered structure remarkably reduces friction and wear, prolonging the lifespan of your conveyor belt while dramatically cutting maintenance costs. Intuitively designed, the Conveyor Idler is remarkably easy to install and maintain, making it an indispensable asset for industries like mining, construction, and manufacturing. Elevate your conveyor system's productivity with our trustworthy, robust, and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are synonymous with modern engineering excellence, showcasing a remarkable array of outstanding features. They boast exceptional wear and oil resistance, along with resilience to acids and alkalis. Additionally, these products excel with ozone resistance, age resistance, and remarkable durability in low temperatures. With exceptional tear resistance and impact absorption, their elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile marvels are extensively utilized across diverse industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, an innovative leap forward pioneered by our factory. This groundbreaking material surpasses traditional metal rollers with unrivaled wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. Harnessing the exceptional mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), lauded as the pinnacle among engineering plastics, both the roller surface and seat cover demonstrate superior performance, establishing a new standard against conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, precisely engineered to deliver enduring support for conveyor belts and their material loads. This vital component guarantees the stable and efficient operation of conveyor systems, delivering outstanding value and performance. These rollers are indispensable in material transportation, celebrated across a broad array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications.
Our company leads in specialized production of wing rollers, also recognized as retaining or vertical rollers. Crucial to the integrity of self-aligning roller systems, these components are expertly linked to self-aligning brackets and tactically placed on both sides of conveyor belts. Wing rollers are pivotal in averting belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system.
We excel in manufacturing parallel rollers, revered for their outstanding wear resistance and exceptionally low friction coefficient, which significantly minimizes belt wear. These rollers feature excellent self-lubricating properties, negating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to endure constant shocks and vibrations, these rollers deliver flawless performance at temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to address every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.