Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing the pinnacle of excellence in conveyor technology: our premium Conveyor Idler. This exceptional product is crafted with precision to offer unparalleled support and guidance to your conveyor belts, ensuring a flawless, efficient, and uninterrupted material flow. Constructed from top-grade materials, this idler is built to withstand the heaviest loads and the harshest environments. Its innovative design significantly reduces friction and wear on conveyor belts, dramatically enhancing their durability and significantly lowering maintenance costs. Effortless to install and easy to maintain, our Conveyor Idler is the ideal choice for industries such as mining, construction, and manufacturing. Boost your conveyor system's performance with our reliable and long-lasting Conveyor Idler, expertly engineered for endurance.
Uncover the revolutionary capabilities of our polyurethane products, renowned for their outstanding characteristics, including exceptional resistance to wear, oil, and acid and alkali. These products also excel in ozone and aging resistance and offer resilience in low-temperature conditions. With remarkable tear and impact resistance combined with high elasticity and superior vibration absorption, they provide unparalleled load support. Their adaptability spans across a multitude of industries, from national defense to mining machinery, construction equipment, and chemical machinery. They also prove vital in applications such as textile and wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and even sports equipment.
Our roller surfaces are masterfully crafted from ultra-high molecular weight polyethylene pipe, a high-performance material proudly produced in-house. This material boasts extraordinary wear and corrosion resistance, non-adhesion, and self-lubrication, offering significant advantages over standard metal rollers. By harnessing the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), our roller surfaces and seat covers provide unmatched performance benefits, setting an innovative benchmark in the realm of engineering plastics.
Our expertly engineered tapered self-aligning roller serves as a pivotal component, delivering steadfast support for conveyor belts and their loads to ensure stable, smooth operation. These rollers are indispensable in facilitating effective material transportation across a variety of industrial sectors. With their superior features and outstanding performance, they have established themselves as essential components, continuously earning respect and commendation from both users and industry experts.
Our company is at the forefront of the specialized production of wing rollers, also known as retaining or vertical rollers. As critical elements of self-aligning roller systems, these wing rollers are strategically positioned on either side of the conveyor belt to prevent misalignment. By ensuring operational stability and enhancing efficiency, they play a vital role in maintaining the seamless performance of your conveyor systems.
We are experts in crafting unparalleled parallel rollers, acclaimed for their exceptional wear resistance and remarkably low friction, which ensures minimal belt wear. These rollers are distinguished by their extraordinary self-lubrication, negating the need for oil injection and reducing the risk of sticking in harsh conditions. They feature anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers operate effortlessly across temperatures ranging from -40ºC to 90ºC. With outstanding mechanical properties, a lightweight design, and maintenance-free functionality, they ensure smooth operation and a prolonged lifespan. Furthermore, our factory provides a full range of conveyor belt-related products to fulfill all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.