Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler: a top-tier, meticulously crafted component designed to flawlessly support and guide conveyor belts. Enjoy uninterrupted, efficient material transportation with this high-quality idler, built to withstand heavy-duty loads and challenging environments. Its precision-engineered design minimizes friction and wear, significantly extending the lifespan of your conveyor belt while slashing maintenance costs. Easy installation and user-friendly maintenance make it the perfect solution across diverse industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable, enduring Conveyor Idler.
Our groundbreaking polyurethane products are a testament to cutting-edge innovation, offering an impressive suite of properties such as remarkable wear, oil, acid, and alkali resistance. Additionally, these products stand out for their ozone, aging, and low temperature resilience, alongside exceptional tear and impact resistance. With high elasticity and robust vibration absorption, they are meticulously engineered to support substantial loads. These adaptable products are indispensable in a vast array of sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surface, skillfully crafted from ultra-high molecular weight polyethylene pipe, represents a high-performance innovation independently produced by our factory. This exceptional material boasts unmatched wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties within engineering plastics, ensures both the roller surface and seat cover deliver remarkable performance advantages over conventional materials.
Engineered to perfection, our tapered self-aligning roller provides robust, unwavering support for conveyor belts and their loads. As an indispensable component of conveyor systems, it guarantees stable, reliable operation. With exceptional functionality and effectiveness, these rollers have become vital across a multitude of sectors and industries. Their outstanding design and performance have earned them continuous accolades, as they consistently adapt, evolve, and excel in material transportation applications.
Our company stands as a pioneering leader in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These vital components, connected to self-aligning brackets, are essential in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are critical in preventing misalignment, ensuring seamless stability and operational efficiency.
Masterfully crafted, our parallel rollers set the benchmark for excellence with their outstanding wear resistance and ultra-low friction coefficient, significantly reducing belt wear. Enjoy no-maintenance self-lubricating properties, eliminating oil injection needs and minimizing sticking risks even in harsh conditions. With anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers thrive under repeated shocks and vibrations. Operating efficiently within a temperature range of -40ºC-90ºC, they feature superior mechanical properties, lightweight design, and hassle-free installation, ensuring smooth performance and an extended service life. Our factory also provides a full spectrum of conveyor belt-related products to meet your every need.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.