Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an outstanding innovation meticulously crafted to fulfill the diverse and stringent requirements of today's advanced material handling systems.
Exceptional Durability
Crafted from superior-grade materials, our conveyor idler showcases exceptional resistance to wear, corrosion, and impact. It is expertly engineered to handle heavy loads and endure continuous operation, guaranteeing a prolonged service life even in the most demanding industrial settings such as mines, ports, and extensive manufacturing facilities.
Precision Engineering for Optimal Performance
Skillfully machined for perfect alignment and balance, the idler significantly minimizes vibration and noise during operation. This precision engineering enhances the seamless movement of conveyor belts, reducing the risk of misalignment and premature wear, thus boosting the overall efficiency and reliability of the entire conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously engineered surface, our conveyor idler offers extremely low friction. This innovative design lowers the energy consumption required to power the conveyor, decreases heat generation, and significantly extends the lifespan of both the idler and the conveyor belt.
Easy Installation and Maintenance
Recognizing the importance of minimizing downtime, our conveyor idler is designed for effortless installation, allowing for swift and efficient replacement or upgrading of existing systems. Its modular configuration simplifies maintenance, providing easy access for inspection, cleaning, and lubrication of internal components.
Versatile Application
Engineered to accommodate a broad spectrum of conveyor belt widths and types, our idler is easily customizable to meet specific project needs. From high-speed parcel sorting systems to hefty ore transportation lines or general industrial conveyors, our product ensures consistent and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering superior quality, every conveyor idler undergoes rigorous quality checks before dispatch. Our committed after-sales team is always available to provide technical support, spare parts, and any necessary assistance to ensure the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and experience increased productivity, lowered operating expenses, and a more dependable material handling system.
Our polyurethane products offer a remarkable range of properties, including wear, oil, acid, alkali, and ozone resistance, along with protection against aging. They also provide low temperature resilience, tear and impact resistance, high elasticity, excellent vibration absorption, and significant load-bearing capacity. These versatile qualities make them invaluable across various industries, such as national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural, and sports equipment sectors.
Our innovative roller surface material is made from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material exceeds traditional options in wear and corrosion resistance, non-adhesiveness, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding engineering plastic properties, we enhance both the roller surface and seat cover, offering superior performance and longevity over conventional materials.
Our parallel rollers are designed for excellence, offering outstanding wear resistance and a remarkably low friction coefficient, safeguarding belt integrity. With exceptional self-lubricating properties, they operate without oil and remain jam-free even in harsh conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations and function efficiently in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt demands within our comprehensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipe showcases precision and innovation by utilizing an automatic cutting machine. This advanced technique ensures the pipe body remains perfectly intact, free from deformation or chips. The high perpendicularity between the fracture and pipe, coupled with excellent parallelism at both ends, sets new standards for precision.
(2) With the aid of a specialized boring machine, our roller pipe undergoes a meticulous process where both ends, earmarked for bearings, are bored with unmatched coaxiality. This seamless operation also achieves end face flattening and interior angle cutting in a single, efficient step.
(3) To ensure exceptional corrosion resistance, we apply an anti-rust painting to the inner wall of the supporting roller, fortifying it against the elements.
2. Roller Shaft
Our state-of-the-art slot flat double end milling machine processes the slot flat at both ends of the roller shaft synchronously, guaranteeing symmetry and precision.
3. Bearing:
1) We incorporate roller bearings from leading domestic and international brands, ensuring unparalleled quality and performance.
2) The semi-automatic quantitative filling of low-temperature lithium-based lubricating grease is a hallmark of our process. This eliminates the necessity for future refills, offering superior cold resistance and longevity.
4. Sealing
Employing a composite sealing structure that combines a non-contact labyrinth with a contact Lip, our system offers remarkable waterproof and dustproof capabilities, achieving an exceptional sealing effect.
5. Product Assembly
Our automatic pressing technique guarantees the unparalleled assembly accuracy of our supporting rollers, ensuring reliability and consistency.
6. Welding:
Our fully automatic mixed gas shielded welding process ensures high-quality weld seams with impressive precision. Additionally, equipped with advanced dust removal devices, this method is not only efficient but also promotes safety and environmental health.
7. Coating:
With our dust-free, sealed automatic coating line, we achieve excellence in automatic loading, unloading, coating, palletizing, and packaging. The process is enhanced with the environmentally friendly, harmless treatment of exhaust gases.
We offer a diverse range of rollers, idlers, pulleys, rubber belts, and belt conveyors, all engineered to perfection and tailored to meet your industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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