Product Name: Conveyor Idler
Category: Conveyor Idler
Experience unparalleled engineering innovation with our Conveyor Idler, a marvel of superior craftsmanship. Masterfully designed, this component enhances and guides conveyor belts with exceptional precision and grace, ensuring a seamless material transport process. It remarkably improves operational efficiency and is meticulously crafted from top-tier materials, enabling it to manage heavy-duty loads and withstand the toughest environmental conditions. Its precision engineering minimizes friction and wear, significantly extending the lifespan of your conveyor belt and reducing maintenance costs. With its inherently user-friendly design, the Conveyor Idler allows for effortless installation and upkeep, making it an invaluable asset across industries like mining, construction, and manufacturing. Empower your conveyor system with our steadfast, durable, and resilient Conveyor Idler, and witness an extraordinary boost in productivity.
Our cutting-edge polyurethane products epitomize contemporary engineering brilliance, boasting an impressive suite of exceptional features. These products are distinguished by their superior wear and oil resistance, coupled with formidable resilience against acids and alkalis. Excelling in ozone and age resistance, they exhibit remarkable durability even in low temperatures. Their superior tear resistance and outstanding impact absorption, along with excellent elasticity and vibration damping capabilities, make them perfect for high-load applications. These versatile marvels are extensively employed across diverse industries, such as national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the revolutionary roller surface crafted from ultra-high molecular weight polyethylene pipe, a unique innovation from our factory. This groundbreaking material outperforms traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), recognized as the pinnacle among engineering plastics, both the roller surface and seat cover offer superior performance, setting a new benchmark compared to conventional materials.
Discover the engineering prowess of the tapered self-aligning roller, meticulously crafted to provide steadfast support for conveyor belts and their material loads. This essential component ensures the stable and efficient operation of conveyor systems. By offering remarkable value and performance, these rollers become indispensable in material transportation, receiving acclaim across a wide range of fields and industries. As they advance, they earn widespread praise and admiration, solidifying their reputation as vital components in modern industrial applications.
Our company leads the way in the specialized production of wing rollers, also known as retaining or vertical rollers. Crucial for the stability of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically placed on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency within the conveyor system.
We are pioneers in manufacturing parallel rollers, highly regarded for their exceptional wear resistance and notably low friction coefficient, which significantly minimizes belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even in the toughest conditions. They are anti-static, resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Engineered to withstand continuous shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with a prolonged service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet any requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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