Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler showcases exceptional resistance against wear, corrosion, and impact. Built to endure heavy loads and continuous use, it pledges a prolonged service life in the harshest industrial settings such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
Expertly machined to uphold perfect alignment and balance, this idler substantially reduces vibration and noise during operation. Such precision ensures smoother conveyor belt movement, minimizing risks of belt misalignment and premature wear, thus elevating the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers exceptionally low friction. This innovation not only slashes the power needed to drive the conveyor but also diminishes heat generation, contributing to the extended lifespan of both the idler and belt.
Easy Installation and Maintenance
Recognizing the criticality of minimizing industrial downtime, our conveyor idler is engineered for straightforward installation, allowing for swift and seamless replacement or enhancement of current idlers. Its modular design streamlines maintenance, facilitating easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a wide spectrum of conveyor belt widths and types, and can be customized for specific project demands. Be it a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product consistently delivers dependable performance.
Quality Assurance and After-Sales Support
Dedicated to delivering superior quality, each conveyor idler undergoes rigorous quality checks before dispatch. Our committed after-sales team is poised to provide technical assistance, spare parts, and any support necessary to ensure the flawless operation of your conveyor system.
Choose our conveyor idler for enhanced productivity, lower operating costs, and a more reliable material handling process.
Our polyurethane products exhibit an impressive range of features, including resistance to wear, oil, acid, alkali, ozone, and aging. They also offer resilience in low temperatures, tear resistance, impact resistance, high elasticity, excellent vibration absorption, and robust load support capacity. These versatile attributes make them essential across various sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipes, our innovative roller surface material is expertly extruded in-house, outperforming conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By leveraging ultra-high molecular weight polyethylene (UHMW-PE)-celebrated for its superior mechanical and physical traits among engineering plastics-we enhance the roller surface and seat cover, offering striking advantages in performance and durability over traditional materials.
Engineered for excellence, our parallel rollers feature unmatched wear resistance and an exceptionally low friction coefficient to maintain belt integrity. Boasting outstanding self-lubricating properties, they operate without oil injection and resist jamming even under severe conditions. These rollers are antistatic, combustion-resistant, and resistant to aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations, functioning efficiently in temperatures from -40ºC to 90ºC. Light, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt needs within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring precision with no deformation or chips during cutting. The resulting fracture is impeccably perpendicular to the pipe body, while the parallelism between the two ends is maintained at superior levels.
(2) Utilizing a specialized boring machine, the roller pipe is bored simultaneously at both ends where bearings are installed, guaranteeing exceptional coaxiality. The process effortlessly includes end face flattening and the intricate interior angle cutting in one seamless operation.
(3) The inner wall of the supporting roller receives a protective anti-rust coating, providing robust corrosion resistance.
2. Roller Shaft
Employing a slot flat double end milling machine, the slot flats at both ends are simultaneously processed, ensuring perfect symmetry of the roller shaft.
3. Bearing:
1) Incorporating roller bearings from top-tier domestic and international brands;
2) Utilizing semi-automatic quantitative filling with low-temperature lithium-based lubricating grease. This method eliminates the need for future refilling and offers excellent cold resistance.
4. Sealing
Employing a composite sealing structure that combines non-contact labyrinth and contact Lip seals, this design delivers outstanding waterproof and dustproof capabilities with significant sealing efficiency.
5. Product Assembly
The assembly process utilizes automatic pressing to ensure the highest accuracy in the overall construction of the supporting rollers.
6. Welding:
Fully automatic mixed gas shielded welding is utilized, ensuring superior weld seam quality and precision. The process is complemented with dust removal devices, making it safe, efficient, and environmentally-friendly.
7. Coating:
The coating process is conducted in a dust-free sealed environment using an eco-friendly automatic coating line. This system automates loading, unloading, coating, palletizing, and packaging, while ensuring harmless treatment of exhaust gases.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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