Durable Impact Roller for Belt Mixing in High-Capacity Conveyor Systems

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Experience the zenith of engineering innovation with our Conveyor Idler, a masterpiece of superior craftsmanship. Elegantly crafted to enhance and seamlessly guide conveyor belts, it ensures an unparalleled material transport experience while dramatically boosting operational efficiency. Forged from the most superior, durable materials, this idler excels in managing heavy-duty loads and enduring harsh environmental conditions. Its precision-engineered architecture remarkably diminishes friction and wear, extending your conveyor belt's lifespan and significantly reducing maintenance costs. Naturally intuitive, the Conveyor Idler is extraordinarily simple to install and maintain, positioning itself as an essential solution for industries like mining, construction, and manufacturing. Elevate your conveyor system's productivity with our dependable, robust, and long-lasting Conveyor Idler.

Our cutting-edge polyurethane products define modern engineering brilliance with an impressive suite of extraordinary attributes. They feature exceptional wear and oil resistance, coupled with resilience to acids and alkalis. Furthermore, these products shine with ozone resistance, age resistance, and incredible durability at low temperatures. With superior tear resistance and impact absorption, their elasticity and vibration damping abilities make them perfect for high-load applications. These versatile wonders find extensive use across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.

Presenting the roller surface crafted from ultra-high molecular weight polyethylene pipe, a revolutionary advancement made exclusively by our factory. This breakthrough material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating properties. Utilizing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), acclaimed as the finest in its class among engineering plastics, both the roller surface and seat cover offer superior performance, establishing a new benchmark compared to conventional materials.

Uncover the engineering masterpiece of the tapered self-aligning roller, meticulously engineered to provide unwavering support for conveyor belts and their material loads. This crucial component ensures the stable and efficient operation of conveyor systems. Delivering outstanding value and performance, these rollers are vital in material transportation, acclaimed across a broad spectrum of fields and industries. As they evolve, they receive widespread praise and admiration from users, securing their position as essential components in modern industrial applications.

Our company stands at the forefront of specialized production in wing rollers, also known as retaining or vertical rollers. Essential to the integrity of self-aligning roller systems, these components are expertly connected to self-aligning brackets and strategically mounted on both sides of conveyor belts. Wing rollers play an indispensable role in preventing belt misalignment, ensuring operational stability, and optimizing efficiency within the conveyor system.

We specialize in manufacturing parallel rollers, highly esteemed for their exceptional wear resistance and remarkably low friction coefficient, which drastically reduces belt wear. These rollers boast superb self-lubricating properties, eliminating the need for oil application and preventing sticking even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers perform impeccably in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical properties, lightweight design, and easy installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every need.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.