Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is an extraordinary solution meticulously crafted to address the diverse and challenging demands of contemporary material handling systems.
Exceptional Durability
Built with superior materials, our conveyor idler demonstrates remarkable resistance to wear, corrosion, and impact. It's designed to endure substantial loads and continuous use, providing longevity even in the most demanding industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for precision, the idler ensures perfect alignment and balance, significantly reducing vibration and noise. This precision allows for smoother belt movement, minimizes misalignment risks, and reduces premature wear, ultimately boosting the conveyor system's efficiency and reliability.
Low Friction Design
Incorporating advanced bearing technology and a sophisticated surface finish, our conveyor idler provides exceptionally low friction. This feature not only cuts down power consumption to drive the conveyor but also minimizes heat generation, thereby extending the lifespan of both idler and belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, we designed our conveyor idler for easy installation, ensuring swift and effortless replacement or upgrades. Its modular configuration simplifies maintenance by allowing hassle-free access for inspection, cleaning, and lubrication.
Versatile Application
Adaptable to various conveyor belt widths and types, our idler can be tailored to specific project needs. Whether for high-speed parcel sorting, heavy-duty ore transport, or general factory use, it consistently delivers dependable and effective performance.
Quality Assurance and After-Sales Support
Dedicated to superior quality, each idler undergoes rigorous quality control before dispatch. Our after-sales team is always available to provide technical support, spare parts, and other assistance to ensure seamless conveyor system operations.
Choose our conveyor idler for enhanced productivity, reduced costs, and reliable material handling.
Our polyurethane products showcase exceptional qualities: wear, oil, acid, alkali, ozone, and aging resistance. They excel in low-temperature resilience, tear and impact resistance, high elasticity, vibration absorption, and load support. These attributes make them invaluable across diverse sectors like national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our innovative roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient, preserving belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe utilizes a state-of-the-art automatic cutting machine, ensuring precise cuts without deformation or chips. This method guarantees exceptional perpendicularity between the fracture and the pipe, as well as remarkable parallelism between the pipe ends.
(2) The roller pipe is further enhanced by a specialized boring machine, which simultaneously bores both ends where bearings reside, ensuring impeccable coaxiality. This process also completes the end face flattening and internal angle cutting seamlessly in a single operation.
(3) An anti-rust coating is applied on the inner wall of the supporting roller, providing superior corrosion resistance and longevity.
2. Roller Shaft
A slot flat double end milling machine is employed to process the slot flat at both ends with precision, ensuring the symmetrical alignment of the roller shaft slots for optimal performance.
3. Bearing:
1) Premium roller bearings sourced from top-tier domestic and international brands ensure reliability and durability.
2) Semi-automatic quantitative filling of low-temperature lithium-based lubricating grease is implemented, negating the necessity for future refills and offering excellent cold resistance.
4. Sealing
The sealing system features a composite structure of non-contact labyrinth and contact Lip seals, providing superior waterproof and dustproof protection with an outstanding sealing effect.
5. Product Assembly
Automated pressing techniques ensure the precise and accurate assembly of the supporting rollers, enhancing the overall quality and efficiency.
6. Welding:
Adopting fully automated mixed gas shielded welding ensures excellent seam quality and precision. The process includes dust removal solutions, making it safe, efficient, environmentally conscious, and conducive to a healthy workspace.
7. Coating:
A dust-free, sealed, and eco-friendly automatic coating line is employed, facilitating streamlined automatic loading & unloading, coating, palletizing, and packaging, alongside the harmless treatment of exhaust emissions.
We offer an extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial needs with quality and precision.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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